Vibromax 255, 265 Tandem Roller Service Manual SM61005

Description

• Model List:
  • 255, 265 Tandem Roller

• 1. SECTION ONE
• 2. GENERAL INFORMATION
• 3. MACHINE DESCRIPTION……………………………………………………………………. 1 – 3
• 4. SAFETY, GENERAL……………………………………………………………………………. 1 – 7
• 5. SAFETY, PERSONAL………………………………………………………………………….. 1 – 7
• 6. SAFETY, MACHINE OPERATION ………………………………………………………… 1 – 8
• 7. SAFETY, MAINTENANCE………………………………………………………………….. 1 – 10
• 8. GENERAL INFORMATION…………………………………………………………………. 1 – 12
• 9. STANDARD TORQUE DATA ……………………………………………………………… 1 – 13
• 10. METRIC-USA CONVERSIONS …………………………………………………………… 1 – 14
• 11. MACHINE SPECIFICATIONS……………………………………………………………… 1 – 15
• 12. FLUID SPECIFICATIONS…………………………………………………………………… 1 – 17
• 13. DIESEL FUEL SPECIFICATION………………………………………………………….. 1 – 18
• 14. ENGINE OIL SPECIFICATION……………………………………………………………. 1 – 19
• 15. SECTION TWO
• 16. ENGINE RandI
• 17. ENGINE REMOVAL and INSTALLATION………………………………………………….. 2 – 3
• 18. SECTION THREE
• 19. ELECTRICAL CIRCUITS
• 20. INSTRUMENT PANEL…………………………………………………………………………. 3 – 2
• 21. Instrument panel, left side………………………………………………………………..3 – 3
• 22. Combination indicator………………………………………………………………………3 – 4
• 23. Instrument panel, right side ………………………………………………………………3 – 5
• 24. OPERATOR’S CONSOLE ……………………………………………………………………. 3 – 6
• 25. ELECTRICAL INFORMATION………………………………………………………………. 3 – 8
• 26. RELAY LOCATION CHART………………………………………………………………….. 3 – 9
• 27. FUSE LOCATION CHART……………………………………………………………………. 3 – 9
• 28. UNDERSTANDING ELECTRICAL SCHEMATICS ………………………………… 3 – 11
• 29. UNDERSTANDING RELAYS………………………………………………………………. 3 – 14
• 30. EMERGENCY STOP CIRCUIT……………………………………………………………. 3 – 17
• 31. STARTER- CHARGING CIRCUIT ………………………………………………………..3 – 19
• 32. UNDERSTANDING BATTERIES…………………………………………………………. 3 – 19
• 33. UNDERSTANDING ALTERNATORS……………………………………………….3 – 21
• 34. STARTER SYSTEM DIAGNOSTICS……………………………………………………. 3 – 25
• 35. NEUTRAL SWITCH CIRCUIT……………………………………………………………… 3 – 29
• 36. INSTRUMENTATION PANEL……………………………………………………………… 3 – 31
• 37. COMBINATION INDICATOR…………………………………………………………..3 – 32
• 38. OPERATOR’S CONSOLE ………………………………………………………………….. 3 – 33
• 39. PARKING BRAKE CIRCUIT ………………………………………………………………..3 – 35
• 40. VIBRATION CONTROL CIRCUIT………………………………………………………… 3 – 35
• 41. SPRINKLER CIRCUIT ………………………………………………………………………..3 – 37
• 42. ACCESSORY SOCKETS …………………………………………………………………… 3 – 37
• 43. SPRINKLER CIRCUIT ("K" option)……………………………………………………….3 – 39
• 44. LIGHTING CIRCUIT…………………………………………………………………………… 3 – 41
• 45. HAZARD- DIRECTIONAL CIRCUIT……………………………………………………… 3 – 41
• 46. BACK-UP ALARM……………………………………………………………………………… 3 – 42
• 47. WIRE HARNESS LAYOUT…………………………………………………………………. 3 – 43
• 48. WIRE HARNESS 7131-80115 …………………………………………………………….. 3 – 46
• 49. WIRE CHART 7131-80115 …………………………………………………………………. 3 – 49
• 50. WIRE HARNESS 7131-80255 …………………………………………………………….. 3 – 51
• 51. WIRE CHART 7131-80255 …………………………………………………………………. 3 – 55
• 52. ELECTRICAL SCHEMATICS ……………………………………………………………… 3 – 59
• 53. SECTION FOUR
• 54. HYDRAULIC SYSTEMS
• 55. PROPULSION DRAWINGS………………………………………………………………….. 4 – 2
• 56. PROPULSION SYSTEM………………………………………………………………………. 4 – 5
• 57. PROPULSION SYSTEM DIAGNOSTICS……………………………………………4 – 5
• 58. VIBRATION DRAWINGS……………………………………………………………………… 4 – 7
• 59. VIBRATION SYSTEM…………………………………………………………………………4 – 10
• 60. VIBRATION SYSTEM DIAGNOSTICS……………………………………………..4 – 11
• 61. STEERING DRAWINGS…………………………………………………………………….. 4 – 12
• 62. STEERING SYSTEM…………………………………………………………………………. 4 – 15
• 63. STEERING SYSTEM DIAGNOSTICS………………………………………………4 – 15
• 64. HYDRAULIC RESERVOIR …………………………………………………………………. 4 – 16
• 65. HYDRAULIC OIL FILTER …………………………………………………………………… 4 – 17
• 66. HYDRAULIC OIL RESERVOIR …………………………………………………………… 4 – 17
• 67. BRAKE SYSTEM DRAWINGS ……………………………………………………………. 4 – 18
• 68. PARKING BRAKES …………………………………………………………………………… 4 – 21
• 69. PARKING BRAKE DIAGNOSTICS…………………………………………………..4 – 21
• 70. HYDRAULIC TEST PORTS………………………………………………………………… 4 – 22
• 71. HYDRAULIC COMPONENT LOCATIONS ……………………………………………. 4 – 30
• 72. HYDRAULIC SCHEMATIC …………………………………………………………………. 4 – 31
• 73. HYDRAULIC SCHEMATIC (“K” model) ………………………………………………… 4 – 32
• 74. “K” MODEL SYSTEMS ………………………………………………………………………. 4 – 33
• 75. HYDRAULIC COMPONENTS
• 76. POCLAIN MC05 PROPULSION MOTOR……………………………………………… 4 – 38
• 77. SAUER-SUNDSTRAND SERIES 42 PROPULSION PUMP…………………….. 4 – 41
• 78. SECTION FIVE
• 79. POWER TRAIN
• 80. DRUM REMOVAL……………………………………………………………………………… 5 – 11
• 81. DRIVE MOTOR REMOVAL ………………………………………………………………… 5 – 11
• 82. DRIVE MOTOR REPAIR ……………………………………………………………………. 5 – 13
• 83. DRIVE MOTOR INSTALLATION …………………………………………………………. 5 – 13
• 84. DRUM DRIVE BEARING REMOVAL……………………………………………………. 5 – 13
• 85. DRUM BEARING INSTALLATION………………………………………………………..5 – 15
• 86. DRUM INSTALLATION………………………………………………………………………. 5 – 15
• 87. PNEUMATIC TIRE DRIVE………………………………………………………………….. 5 – 16
• 88. SECTION SIX
• 89. PARKING BRAKE SYSTEM
• 90. PARK BRAKE TESTING………………………………………………………………………. 6 – 5
• 91. BRAKE RELEASE FOR TOWING …………………………………………………………. 6 – 5
• 92. TOWING PROCEDURE…………………………………………………………………..6 – 6
• 93. BRAKE REPAIRS ……………………………………………………………………………….. 6 – 8
• 94. SECTION SEVEN
• 95. VIBRATORY SYSTEM
• 96. VIBRATORY SHAFT REMOVAL…………………………………………………………… 7 – 9
• 97. INSTALLING VIBRATORY SHAFT……………………………………………………….7 – 11
• 98. SECTION EIGHT
• 99. STEERING SYSTEM
• 100. SECTION NINE
• 101. CHASSIS
• 102. FRAME………………………………………………………………………………………………. 9 – 3
• 103. HOOD and DOOR PANELS …………………………………………………………………….. 9 – 4
• 104. OPERATOR PLATFORM …………………………………………………………………….. 9 – 5
• 105. WATER TANK…………………………………………………………………………………….. 9 – 6
• 106. WATER TANK COATING …………………………………………………………………….. 9 – 7
• 107. ROLL OVER PROTECTIVE STRUCTURE (ROPS)…………………………………. 9 – 8
• 108. SUN ROOF ………………………………………………………………………………………. 9 – 10
• 109. SECTION TEN
• 110. ATTACHMENTS
• 111. WATER SPRINKLER SYSTEM…………………………………………………………… 10 – 2
• 112. DRUM SCRAPERS……………………………………………………………………………. 10 – 6
• 113. ROAD LIGHT KIT 87130-20120…………………………………………………………… 10 – 8
• 114. WORK LIGHT KIT 87130-20100………………………………………………………… 10 – 10