Vibromax VM46 Single Drum Roller Service Manual SM86046

Description

• Model List:
  • VM46 Single Drum Roller

• 1. SECTION ONE
• 2. GENERAL INFORMATION
• 3. MACHINE DESCRIPTION……………………………………………………………………. 1 – 3
• 4. SERIAL NUMBERS……………………………………………………………………. 1 – 5
• 5. IDENTIFYING MACHINE COMPONENTS ……………………………………. 1 – 6
• 6. FLUID SPECIFICATIONS…………………………………………………………………….. 1 – 7
• 7. MACHINE SPECIFICATIONS……………………………………………………………….. 1 – 8
• 8. DIESEL FUEL SPECIFICATION………………………………………………… 1 – 12
• 9. ENGINE OIL SPECIFICATION……………………………………………………………. 1 – 13
• 10. SAFETY, GENERAL………………………………………………………………………….. 1 – 14
• 11. SPARK ARRESTER ………………………………………………………………………….. 1 – 14
• 12. PERSONAL………………………………………………………………………………………. 1 – 15
• 13. MACHINE OPERATION …………………………………………………………………….. 1 – 16
• 14. MAINTENANCE…………………………………………………………………………………1 – 19
• 15. MAINTENANCE SCHEDULE ……………………………………………………………… 1 – 23
• 16. SECTION TWO
• 17. ENGINE
• 18. CUMMINS ENGINE WARRANTY………………………………………………………….. 2 – 2
• 19. SECTION THREE
• 20. ELECTRICAL
• 21. GENERAL INFORMATION…………………………………………………………………… 3 – 3
• 22. FUSES ………………………………………………………………………………………………. 3 – 4
• 23. RELAYS…………………………………………………………………………………………….. 3 – 5
• 24. INSTRUMENT PANEL…………………………………………………………………………. 3 – 6
• 25. UNDERSTANDING ELECTRICAL SCHEMATICS…………………………………. 3 – 11
• 26. UNDERSTANDING RELAYS………………………………………………………………. 3 – 14
• 27. STARTER-CHARGING CIRCUIT ………………………………………………………… 3 – 17
• 28. EMERGENCY STOP …………………………………………………………………………. 3 – 17
• 29. UNDERSTANDING BATTERIES…………………………………………………………. 3 – 17
• 30. UNDERSTANDING ALTERNATORS …………………………………………………… 3 – 19
• 31. UNDERSTANDING STARTERS………………………………………………………….. 3 – 22
• 32. INSTRUMENTATION PANEL……………………………………………………………… 3 – 27
• 33. BRAKE SWITCH………………………………………………………………………………..3 – 29
• 34. HIGH SPEED CIRCUIT ……………………………………………………………………… 3 – 31
• 35. VIBRATION CIRCUIT …………………………………………………………………………3 – 33
• 36. ROAD LIGHTING CIRCUIT ………………………………………………………………… 3 – 35
• 37. WORK LIGHTS and ACCESSORY PLUG ………………………………………………..3 – 372
• 38. CAB CIRCUITS…………………………………………………………………………………. 3 – 39
• 39. ELECTRICAL SCHEMATICS ……………………………………………………………… 3 – 40
• 40. PLUG CONNECTORS………………………………………………………………………..3 – 48
• 41. INSTRUMENT HARNESS 7242-80435 ………………………………………………… 3 – 49
• 42. WIRE CHART 7242-80435 …………………………………………………………………. 3 – 51
• 43. RELAY-FUSE HARNESS 7242-80415 …………………………………………………. 3 – 54
• 44. WIRE CHART 7242-80415 …………………………………………………………………. 3 – 56
• 45. REAR HARNESS 7222-80510…………………………………………………………….. 3 – 60
• 46. WIRE CHART 7222-80510 …………………………………………………………………. 3 – 62
• 47. SECTION FOUR
• 48. HYDRAULIC
• 49. HYD. COOLER LINES…………………………………………………………………………. 4 – 2
• 50. HYD. LEAKAGE LINES ……………………………………………………………………….. 4 – 4
• 51. HYD. CHARGE SYSTEM …………………………………………………………………….. 4 – 6
• 52. HYD. TEST STATION………………………………………………………………………….. 4 – 8
• 53. HYDRAULIC TEST FITTINGS…………………………………………………………….. 4 – 10
• 54. PROPULSION SYSTEM…………………………………………………………………….. 4 – 11
• 55. PROPULSION SCHEMATIC ………………………………………………………………. 4 – 13
• 56. PROPULSION SYSTEM DIAGNOSTICS……………………………………………… 4 – 15
• 57. VIBRATION SYSTEM…………………………………………………………………………4 – 17
• 58. VIBRATION SYSTEM SCHEMATIC…………………………………………………….. 4 – 19
• 59. VIBRATION AMPLITUDE …………………………………………………………………… 4 – 20
• 60. VIBRATION FREQUENCY …………………………………………………………………. 4 – 20
• 61. VIBRATORY SYSTEM DIAGNOSTICS………………………………………………… 4 – 21
• 62. STEERING SYSTEM…………………………………………………………………………. 4 – 22
• 63. STEERING SYSTEM SCHEMATIC……………………………………………………… 4 – 24
• 64. PARKING BRAKE SYSTEM ………………………………………………………………..4 – 26
• 65. PARKING BRAKE SCHEMATIC………………………………………………………….. 4 – 28
• 66. TOWING YOUR MACHINE ………………………………………………………………… 4 – 30
• 67. TOWING PROCEDURE……………………………………………………………. 4 – 31
• 68. PUMP CONTROL VALVE…………………………………………………………………… 4 – 32
• 69. HYDRAULIC COMPONENTS……………………………………………………………… 4 – 34
• 70. HYDRAULIC SCHEMATIC …………………………………………………………………. 4 – 353
• 71. SECTION FIVE
• 72. POWER TRAIN
• 73. DRUM ASSEMBLY……………………………………………………………………………… 5 – 2
• 74. DRUM REMOVAL……………………………………………………………………………….. 5 – 7
• 75. DRUM INSTALLATION………………………………………………………………………… 5 – 7
• 76. RIGHT SIDE BEARING COVER……………………………………………………………. 5 – 8
• 77. DRUM DRIVE BEARING REMOVAL……………………………………………………… 5 – 8
• 78. DRUM DRIVE BEARING ASSEMBLY ………………………………………………….. 5 – 10
• 79. DRUM DRIVE MOTOR REPAIRS ………………………………………………………..5 – 11
• 80. DRUM DRIVE GEARBOX…………………………………………………………………… 5 – 12
• 81. GFT 17 T2-312 2 GEARBOX………………………………………………………………. 5 – 14
• 82. SECTION SIX
• 83. PARKING BRAKE SYSTEM
• 84. PARKING BRAKE SYSTEM …………………………………………………………………. 6 – 2
• 85. PARKING BRAKE SCHEMATIC……………………………………………………………. 6 – 4
• 86. TOWING YOUR MACHINE ………………………………………………………………….. 6 – 6
• 87. TOWING PROCEDURE……………………………………………………………… 6 – 7
• 88. SECTION SEVEN
• 89. VIBRATION SYSTEM
• 90. LIFTING DEVICE………………………………………………………………………………… 7 – 3
• 91. VIBRATION SYSTEM………………………………………………………………………….. 7 – 4
• 92. VIBRATORY SYSTEM DIAGNOSTICS………………………………………………….. 7 – 8
• 93. DRUM DRAWING……………………………………………………………………………….. 7 – 9
• 94. DRUM – LEFT SIDE …………………………………………………………………………… 7 – 10
• 95. DRUM – RIGHT SIDE…………………………………………………………………………. 7 – 13
• 96. DRUM REMOVAL……………………………………………………………………………… 7 – 16
• 97. DRUM INSTALLATION………………………………………………………………………. 7 – 16
• 98. RIGHT SIDE BEARING COVER………………………………………………………….. 7 – 17
• 99. EXCITER BEARING REMOVAL………………………………………………………….. 7 – 18
• 100. EXCITER BEARING ASSEMBLY………………………………………………………… 7 – 204
• 101. SECTION EIGHT
• 102. STEERING SYSTEM
• 103. STEERING SYSTEM…………………………………………………………………………… 8 – 2
• 104. STEERING SYSTEM SCHEMATIC……………………………………………………….. 8 – 4
• 105. SPECIAL TOOLS………………………………………………………………………………… 8 – 6
• 106. ARTICULATION JOINTS……………………………………………………………………… 8 – 7
• 107. JOINT DISASSEMBLY ………………………………………………………………………… 8 – 9
• 108. JOINT ASSEMBLY ……………………………………………………………………………. 8 – 13
• 109. SECTION NINE
• 110. CHASSIS
• 111. SECTION TEN
• 112. ATTACHMENTS
• 113. ROLL OVER PROTECTION STRUCTURE…………………………………………… 10 – 2
• 114. ROPS TIGHTENING TORQUES)………………………………………………. 10 – 2