Vibromax VM116, VM146, VM166, VM186 Single Drum Roller Service Manual SM96116

Description

• Model List:
  • VM116, VM146, VM166, VM186 Single Drum Roller

• 1. SECTION ONE
• 2. GENERAL INFORMATION
• 3. MACHINE DESCRIPTION……………………………………………………………………. 1 – 3
• 4. SERIAL NUMBERS……………………………………………………………………. 1 – 5
• 5. IDENTIFYING MACHINE COMPONENTS ……………………………………. 1 – 6
• 6. FLUID SPECIFICATIONS…………………………………………………………………….. 1 – 7
• 7. MACHINE SPECIFICATIONS……………………………………………………………….. 1 – 8
• 8. MODEL VM116 …………………………………………………………………………. 1 – 8
• 9. MODEL VM146 ……………………………………………………………………….. 1 – 10
• 10. MODEL VM166 ……………………………………………………………………….. 1 – 12
• 11. MODEL VM186 ……………………………………………………………………….. 1 – 14
• 12. STANDARD TORQUE DATA…………………………………………………….. 1 – 16
• 13. DIESEL FUEL SPECIFICATION………………………………………………… 1 – 18
• 14. ENGINE OIL SPECIFICATION……………………………………………………………. 1 – 19
• 15. SAFETY, GENERAL………………………………………………………………………….. 1 – 20
• 16. SPARK ARRESTER ………………………………………………………………………….. 1 – 20
• 17. PERSONAL………………………………………………………………………………………. 1 – 21
• 18. MACHINE OPERATION …………………………………………………………………….. 1 – 22
• 19. MAINTENANCE…………………………………………………………………………………1 – 25
• 20. MAINTENANCE SCHEDULE ……………………………………………………………… 1 – 29
• 21. SECTION TWO
• 22. ENGINE
• 23. CUMMINS ENGINE WARRANTY………………………………………………………….. 2 – 2
• 24. SECTION THREE
• 25. ELECTRICAL
• 26. GENERAL INFORMATION…………………………………………………………………… 3 – 3
• 27. FUSES ………………………………………………………………………………………………. 3 – 4
• 28. RELAYS…………………………………………………………………………………………….. 3 – 5
• 29. INSTRUMENT PANEL…………………………………………………………………………. 3 – 6
• 30. UNDERSTANDING ELECTRICAL SCHEMATICS…………………………………. 3 – 11
• 31. UNDERSTANDING RELAYS………………………………………………………………. 3 – 14
• 32. STARTER-CHARGING CIRCUIT ………………………………………………………… 3 – 17
• 33. EMERGENCY STOP …………………………………………………………………………. 3 – 17
• 34. UNDERSTANDING BATTERIES…………………………………………………………. 3 – 17
• 35. UNDERSTANDING ALTERNATORS …………………………………………………… 3 – 19
• 36. UNDERSTANDING STARTERS………………………………………………………….. 3 – 22
• 37. INSTRUMENTATION PANEL……………………………………………………………… 3 – 272
• 38. BRAKE SWITCH………………………………………………………………………………..3 – 29
• 39. HIGH SPEED CIRCUIT ……………………………………………………………………… 3 – 31
• 40. VIBRATION CIRCUIT …………………………………………………………………………3 – 33
• 41. ROAD LIGHTING CIRCUIT ………………………………………………………………… 3 – 35
• 42. WORK LIGHTS and ACCESSORY PLUG ………………………………………………..3 – 37
• 43. CAB CIRCUITS…………………………………………………………………………………. 3 – 39
• 44. ELECTRICAL SCHEMATICS ……………………………………………………………… 3 – 40
• 45. PLUG CONNECTORS………………………………………………………………………..3 – 48
• 46. INSTRUMENT HARNESS 7242-80435 ………………………………………………… 3 – 49
• 47. WIRE CHART 7242-80435 …………………………………………………………………. 3 – 51
• 48. RELAY-FUSE HARNESS 7242-80415 …………………………………………………. 3 – 54
• 49. WIRE CHART 7242-80415 …………………………………………………………………. 3 – 56
• 50. REAR HARNESS 7242-80510…………………………………………………………….. 3 – 60
• 51. WIRE CHART 7242-80510 …………………………………………………………………. 3 – 62
• 52. SECTION FOUR
• 53. HYDRAULIC
• 54. HYDRAULIC COOLING SYSTEM…………………………………………………………. 4 – 2
• 55. HYDRAULIC DRAIN LINES………………………………………………………………….. 4 – 4
• 56. HYDRAULIC TEST SYSTEM ……………………………………………………………….. 4 – 6
• 57. HYDRAULIC TEST STATION……………………………………………………………….. 4 – 7
• 58. CHARGE SYSTEM……………………………………………………………………………… 4 – 9
• 59. PROPULSION SYSTEM…………………………………………………………………….. 4 – 11
• 60. MULTIFUNCTION VALVES………………………………………………………………… 4 – 15
• 61. PROPULSION SYSTEM DIAGNOSTICS……………………………………………… 4 – 16
• 62. PUMP SERVO CONTROL………………………………………………………………….. 4 – 17
• 63. VIBRATION SYSTEM…………………………………………………………………………4 – 19
• 64. VIBRATION FREQUENCY …………………………………………………………………. 4 – 21
• 65. VIBRATION AMPLITUDE …………………………………………………………………… 4 – 23
• 66. VIBRATORY SYSTEM DIAGNOSTICS………………………………………………… 4 – 24
• 67. STEERING SYSTEM…………………………………………………………………………. 4 – 25
• 68. PARKING BRAKE SYSTEM ………………………………………………………………..4 – 28
• 69. TOWING YOUR MACHINE ………………………………………………………………… 4 – 29
• 70. TOWING PROCEDURE……………………………………………………………. 4 – 30
• 71. PARKING BRAKE DIAGNOSTICS ……………………………………………………….4 – 30
• 72. HOOD LIFT SYSTEM …………………………………………………………………………4 – 33
• 73. HYDRAULIC COMPONENTS……………………………………………………………… 4 – 36
• 74. HYDRAULIC SCHEMATIC …………………………………………………………………. 4 – 373
• 75. SECTION FIVE
• 76. POWER TRAIN
• 77. DRUM REMOVAL……………………………………………………………………………….. 5 – 2
• 78. DRUM INSTALLATION………………………………………………………………………… 5 – 2
• 79. DRUM DRIVE …………………………………………………………………………………….. 5 – 3
• 80. DRUM DRIVE BEARING REMOVAL……………………………………………………… 5 – 5
• 81. DRUM DRIVE BEARING INSTALLATION………………………………………………. 5 – 7
• 82. DRUM DRIVE MOTOR REPAIRS …………………………………………………………. 5 – 9
• 83. DRUM DRIVE GEARBOX…………………………………………………………………….. 5 – 9
• 84. GFT 17 T2-312 2 GEARBOX………………………………………………………………. 5 – 11
• 85. GFT 36 T3 1042 GEARBOX ………………………………………………………………..5 – 13
• 86. SECTION SIX
• 87. PARKING BRAKE SYSTEM
• 88. DESCRIPTION……………………………………………………………………………………. 6 – 2
• 89. BRAKE RELEASE AND TOWING …………………………………………………………. 6 – 3
• 90. TOWING PROCEDURE ………………………………………………………………………. 6 – 4
• 91. SECTION SEVEN
• 92. VIBRATION SYSTEM
• 93. VIBRATION SYSTEM………………………………………………………………………….. 7 – 2
• 94. VIBRATION FREQUENCY …………………………………………………………………… 7 – 3
• 95. VIBRATION AMPLITUDE …………………………………………………………………….. 7 – 5
• 96. VIBRATORY SYSTEM DIAGNOSTICS………………………………………………….. 7 – 6
• 97. LIFTING DEVICE………………………………………………………………………………… 7 – 7
• 98. DRUM REMOVAL……………………………………………………………………………….. 7 – 8
• 99. DRUM INSTALLATION………………………………………………………………………… 7 – 8
• 100. EXCITER BEARING REMOVAL……………………………………………………………. 7 – 9
• 101. EXCITER BEARING ASSEMBLY………………………………………………………… 7 – 13
• 102. DRUM EXCITER SHAFT……………………………………………………………………. 7 – 144
• 103. SECTION EIGHT
• 104. STEERING SYSTEM
• 105. SPECIAL TOOLS………………………………………………………………………………… 8 – 2
• 106. ARTICULATION JOINTS……………………………………………………………………… 8 – 3
• 107. JOINT DISASSEMBLY ………………………………………………………………………… 8 – 5
• 108. JOINT ASSEMBLY ……………………………………………………………………………… 8 – 9
• 109. SECTION NINE
• 110. CHASSIS
• 111. SECTION TEN
• 112. ATTACHMENTS
• 113. ROLL OVER PROTECTION STRUCTURE (ROPS) ……………………………….10 – 2
• 114. ROPS TIGHTENING TORQUES ……………………………………………….. 10 – 2