Vibromax 253, 263 Tandem Roller Service Manual SM60001

Description

• Model List:
  • 253, 263 Tandem Roller

• 1. SECTION ONE
• 2. GENERAL INFORMATION …………………………………………. 9
• 3. MACHINE DESCRIPTION …………………………………………………………….11
• 4. SERIAL NUMBERS…………………………………………………………………………… 13
• 5. IDENTIFYING MACHINE COMPONENTS …………………………………………… 14
• 6. SAFETY, GENERAL ……………………………………………………………………15
• 7. SPARK ARRESTER………………………………………………………………………….. 15
• 8. SAFETY, PERSONAL…………………………………………………………………. 15
• 9. SAFETY, MACHINE OPERATION …………………………………………………16
• 10. SAFETY, MAINTENANCE ……………………………………………………………..7
• 11. GENERAL INFORMATION ………………………………………………………….. 20
• 12. CLEANING………………………………………………………………………………………. 20
• 13. INSPECTION ……………………………………………………………………………………20
• 14. BEARINGS ……………………………………………………………………………………….20
• 15. NEEDLE BEARINGS ………………………………………………………………………… 20
• 16. GEARS……………………………………………………………………………………………..20
• 17. OIL SEALS, O-RINGS, and GASKETS ……………………………………………………20
• 18. SHAFTS ………………………………………………………………………………………….. 20
• 19. SERVICE PARTS ………………………………………………………………………………20
• 20. LUBRICATION ………………………………………………………………………………….20
• 21. STANDARD TORQUE DATA ………………………………………………………. 21
• 22. METRIC-USA CONVERSIONS …………………………………………………….. 22
• 23. MACHINE SPECIFICATIONS ………………………………………………………. 23
• 24. FLUID SPECIFICATIONS …………………………………………………………….25
• 25. DIESEL FUEL SPECIFICATION…………………………………………………… 26
• 26. ENGINE OIL SPECIFICATION ……………………………………………………..27
• 27. SECTION TWO
• 28. ENGINE RandI ……………………………………………………………. 29
• 29. ENGINE REMOVAL and INSTALLATION ………………………………………… 31
• 30. ENGINE REMOVAL …………………………………………………………………………. 32
• 31. ENGINE OVERHAUL ……………………………………………………………………….. 32
• 32. INSTALLATION ……………………………………………………………………………….. 33
• 33. SECTION THREE
• 34. ELECTRICAL SYSTEMS………………………………………….. 35
• 35. ELECTRICAL INFORMATION……………………………………………………… 36
• 36. RELAY LOCATION CHART ………………………………………………………… 37
• 37. FUSE LOCATION CHART…………………………………………………………… 37
• 38. UNDERSTANDING ELECTRICAL SCHEMATICS………………………….. 39
• 39. UNDERSTANDING RELAYS ……………………………………………………….. 41
• 40. VIBROMAX RELAYS………………………………………………………………………… 43
• 41. EMERGENCY STOP CIRCUIT …………………………………………………….. 45
• 42. STARTER- CHARGING CIRCUIT…………………………………………………. 47
• 43. UNDERSTANDING BATTERIES ………………………………………………….. 47
• 44. BATTERY DIAGNOSTICS ………………………………………………………………… 48
• 45. UNDERSTANDING ALTERNATORS ……………………………………………. 49
• 46. CHARGING SYSTEM DIAGNOSTICS ………………………………………………… 50
• 47. VOLTAGE CHECKS AT ALTERNATOR …………………………………………….. 51
• 48. SYSTEM LEAKAGE …………………………………………………………………………. 51
• 49. CIRCUIT WIRING TEST…………………………………………………………………….. 51
• 50. MEASURING ALTERNATOR OUTPUT ……………………………………………….. 52
• 51. UNDERSTANDING STARTERS ………………………………………………………… 52
• 52. STARTER SOLENOID ……………………………………………………………………… 53
• 53. STARTER SYSTEM DIAGNOSTICS …………………………………………….. 53
• 54. SOLENOID CIRCUIT TEST ………………………………………………………………. 53
• 55. STARTER CIRCUIT WIRING TEST ……………………………………………………. 54
• 56. STARTER MOTOR TEST……………………………………………………………………55
• 57. NEUTRAL SWITCH CIRCUIT ………………………………………………………. 57
• 58. INSTRUMENTATION PANEL ………………………………………………………. 59
• 59. PARKING BRAKE CIRCUIT ………………………………………………………… 61
• 60. VIBRATION CONTROL CIRCUIT…………………………………………………. 61
• 61. SPRINKLER CIRCUIT…………………………………………………………………. 63
• 62. ACCESSORY SOCKETS…………………………………………………………….. 63
• 63. LIGHTING CIRCUIT ……………………………………………………………………. 65
• 64. HAZARD- DIRECTIONAL CIRCUIT………………………………………………. 65
• 65. BACK-UP ALARM ……………………………………………………………………… 66
• 66. WIRE HARNESS 7130-02015 ………………………………………………………. 68
• 67. WIRE HARNESS 7130-02055 ………………………………………………………. 71
• 68. ELECTRICAL SCHEMATICS ………………………………………………………. 75
• 69. SECTION FOUR
• 70. HYDRAULIC SYSTEMS……………………………………………. 81
• 71. PROPULSION SYSTEM ……………………………………………………………… 83
• 72. PROPULSION SYSTEM DIAGNOSTICS ………………………………………. 83
• 73. INTERNAL LEAKAGE ………………………………………………………………………..83
• 74. PUMP SERVO CONTROL…………………………………………………………………. 84
• 75. VIBRATION SYSTEM …………………………………………………………………. 87
• 76. VIBRATION SYSTEM DIAGNOSTICS …………………………………………..88
• 77. VIBRATION FREQUENCY ………………………………………………………………… 88
• 78. STEERING SYSTEM…………………………………………………………………… 91
• 79. STEERING SYSTEM DIAGNOSTICS……………………………………………. 91
• 80. HYDRAULIC RESERVOIR ……………………………………………………………92
• 81. HYDRAULIC OIL FILTER ……………………………………………………………. 93
• 82. HYDRAULIC OIL RESERVOIR ……………………………………………………. 93
• 83. PARKING BRAKES ……………………………………………………………………. 95
• 84. PARKING BRAKE DIAGNOSTICS ………………………………………………. 95
• 85. HYDRAULIC TEST PORTS …………………………………………………………. 96
• 86. HYDRAULIC SCHEMATIC ………………………………………………………….. 97
• 87. HYDRAULIC COMPONENTS ………………………………………………………. 99
• 88. POCLAIN MC05 PROPULSION MOTOR …………………………………….. 100
• 89. SAUER-SUNDSTRAND SERIES 42 PROPULSION PUMP ……………. 103
• 90. SECTION FIVE
• 91. DRUM DRIVE ………………………………………………………… 107
• 92. DRUM ASSEMBLY DRAWING ………………………………………………….. 111
• 93. DRUM REMOVAL …………………………………………………………………….. 115
• 94. DRIVE MOTOR REMOVAL ………………………………………………………… 115
• 95. DRIVE MOTOR REPAIR……………………………………………………………. 117
• 96. DRIVE MOTOR INSTALLATION ………………………………………………… 117
• 97. DRUM DRIVE BEARING REMOVAL ………………………………………….. 117
• 98. DRUM BEARING INSTALLATION ……………………………………………… 119
• 99. DRUM INSTALLATION ……………………………………………………………… 119
• 100. SECTION SIX
• 101. PARKING BRAKE SYSTEM ……………………………………. 121
• 102. PARK BRAKE TESTING …………………………………………………………… 123
• 103. BRAKE RELEASE FOR TOWING………………………………………………. 123
• 104. BRAKE REPAIRS …………………………………………………………………….. 125
• 105. BRAKE DISASSEMBLY ……………………………………………………………………125
• 106. BRAKE ASSEMBLY …………………………………………………………………………125
• 107. SECTION SEVEN
• 108. VIBRATORY SYSTEM ……………………………………………. 127
• 109. VIBRATORY SHAFT REMOVAL………………………………………………… 133
• 110. VIBRATORY SHAFT INSTALLATION …………………………………………135
• 111. SECTION EIGHT
• 112. STEERING SYSTEM ………………………………………………. 137
• 113. ARTICULATION JOINTS …………………………………………………………… 139
• 114. ARTICULATION PARTS……………………………………………………………. 140
• 115. HORIZONTAL PIVOT DISASSEMBLY………………………………………………. 143
• 116. STEERING PIVOT DISASSEMBLY…………………………………………………… 143
• 117. STEERING PIVOT ASSEMBLY …………………………………………………………145
• 118. HORIZONTAL PIVOT INSTALLATION ……………………………………………….145
• 119. STEERING CYLINDER ……………………………………………………………… 146
• 120. SECTION NINE
• 121. CHASSIS ………………………………………………………………. 147
• 122. FRAME …………………………………………………………………………………….149
• 123. PANELS …………………………………………………………………………………..150
• 124. OPERATOR PLATFORM…………………………………………………………… 151
• 125. WATER TANK …………………………………………………………………………..152
• 126. WATER TANK COATING …………………………………………………………..153
• 127. INERTOL POXITAR …………………………………………………………………………153
• 128. ROLL OVER PROTECTIVE STRUCTURE (ROPS) ………………………. 154
• 129. ROPS MAINTENANCE …………………………………………………………………… 155
• 130. ROPS DAMAGE …………………………………………………………………………….. 155
• 131. ROPS BOLT TORQUE ……………………………………………………………………. 155
• 132. SUN ROOF ………………………………………………………………………………. 156
• 133. SECTION TEN
• 134. ATTACHMENTS ……………………………………………………. 157
• 135. WATER SPRINKLER SYSTEM ………………………………………………….. 158
• 136. SPRINKLER FUNCTION…………………………………………………………………. 159
• 137. STORAGE PREPARATION …………………………………………………………….. 159
• 138. DRUM SCRAPERS …………………………………………………………………… 160
• 139. SCRAPER ADJUSTMENT ………………………………………………………………. 161
• 140. LIGHT KIT 87130-20120 ……………………………………………………………. 162
• 141. LIGHT KIT INSTALLATION ……………………………………………………………… 163
• 142. SPOTLIGHT KIT 87130-20100 …………………………………………………… 164
• 143. SPOTLIGHT INSTALLATION …………………………………………………………… 165
• 144. BACK UP ALARM KIT 87130-20200 …………………………………………… 166
• 145. ALARM INSTALLATION ………………………………………………………………….. 167