Vibromax 1105, 1106, 1405, 1805 Single Drum Roller Service Manual SM95005

Description

• Model List:
  • 1105, 1106, 1405, 1805 Single Drum Roller

• 1. SECTION ONE
• 2. GENERAL INFORMATION
• 3. MACHINE DESCRIPTION ……………………………………………………………………….. 1 – 3
• 4. SERIAL NUMBERS …………………………………………………………………………………. 1 – 5
• 5. IDENTIFYING MACHINE COMPONENTS …………………………………………………. 1 – 6
• 6. FLUID SPECIFICATIONS ………………………………………………………………………… 1 – 7
• 7. MACHINE SPECIFICATIONS …………………………………………………………………… 1 – 8
• 8. Model 1105 ………………………………………………………………………………………. 1 – 9
• 9. Model 1106 ……………………………………………………………………………………… 1 – 11
• 10. Model 1405 ……………………………………………………………………………………… 1 – 13
• 11. Model 1805 ……………………………………………………………………………………… 1 – 15
• 12. STANDARD TORQUE DATA ………………………………………………………………….. 1 – 16
• 13. DIESEL FUEL SPECIFICATION ……………………………………………………………… 1 – 18
• 14. ENGINE OIL SPECIFICATION ……………………………………………………………….. 1 – 19
• 15. SAFETY, GENERAL ……………………………………………………………………………… 1 – 20
• 16. SPARK ARRESTER ………………………………………………………………………………. 1 – 20
• 17. SAFETY, PERSONAL ……………………………………………………………………………. 1 – 21
• 18. SAFETY, MACHINE OPERATION …………………………………………………………… 1 – 22
• 19. SAFETY, MAINTENANCE ……………………………………………………………………… 1 – 25
• 20. SAFETY, DECALS ………………………………………………………………………………… 1 – 27
• 21. HYDRAULIC HOOD OPERATION……………………………………………………………. 1 – 30
• 22. HOOD INSTRUCTIONS …………………………………………………………………………. 1 – 32
• 23. SECTION TWO
• 24. ENGINE
• 25. ENGINE DATA ………………………………………………………………………………………… 2 – 2
• 26. CUMMINS ENGINE WARRANTY……………………………………………………………… 2 – 3
• 27. ENGINE REMOVAL ………………………………………………………………………………… 2 – 4
• 28. SECTION THREE
• 29. ELECTRICAL
• 30. GENERAL INFORMATION ………………………………………………………………………. 3 – 2
• 31. FUSE LOCATION ……………………………………………………………………………………. 3 – 3
• 32. RELAY LOCATION …………………………………………………………………………………. 3 – 3
• 33. INSTRUMENT PANEL …………………………………………………………………………….. 3 – 4
• 34. UNDERSTANDING ELECTRICAL SCHEMATICS ………………………………………. 3 – 7
• 35. UNDERSTANDING RELAYS ……………………………………………………………………. 3 – 9
• 36. VIBROMAX RELAYS ………………………………………………………………………… 3 – 11
• 37. STARTER-CHARGING CIRCUIT (Cummins 6B5.9C) ………………………………… 3 – 13
• 38. STARTER-CHARGING CIRCUIT (Cummins 6BT5.9C) ………………………………. 3 – 15
• 39. UNDERSTANDING BATTERIES …………………………………………………………….. 3 – 15
• 40. BATTERY DIAGNOSTICS …………………………………………………………………. 3 – 16
• 41. UNDERSTANDING ALTERNATORS ……………………………………………………….. 3 – 17
• 42. CHARGING SYSTEM DIAGNOSTICS ………………………………………………… 3 – 18
• 43. VOLTAGE CHECKS AT ALTERNATOR …………………………………………….. 3 – 19
• 44. SYSTEM LEAKAGE ………………………………………………………………………….. 3 – 19
• 45. CIRCUIT WIRING TEST ……………………………………………………………………. 3 – 19
• 46. MEASURING ALTERNATOR OUTPUT ………………………………………………. 3 – 20
• 47. UNDERSTANDING STARTERS ……………………………………………………………… 3 – 20
• 48. STARTER SOLENOID ………………………………………………………………………. 3 – 21
• 49. STARTER SYSTEM DIAGNOSTICS …………………………………………………… 3 – 21
• 50. SOLENOID CIRCUIT TEST ……………………………………………………………….. 3 – 21
• 51. STARTER CIRCUIT WIRING TEST ……………………………………………………. 3 – 22
• 52. STARTER MOTOR TEST ………………………………………………………………….. 3 – 23
• 53. INSTRUMENTATION PANEL …………………………………………………………………. 3 – 25
• 54. EMERGENCY STOP SWITCH- BRAKE SWITCH ……………………………………… 3 – 27
• 55. HIGH SPEED CIRCUIT ………………………………………………………………………….. 3 – 29
• 56. VIBRATION CIRCUIT …………………………………………………………………………….. 3 – 31
• 57. LIGHTING CIRCUIT………………………………………………………………………………. 3 – 33
• 58. WORK LIGHTS, ACCESSORY PLUG, HEATER AND WIPERS …………………. 3 – 35
• 59. CAB WIRING ………………………………………………………………………………………… 3 – 44
• 60. WIRE HARNESS 7241-80315 (0) ……………………………………………………………. 3 – 45
• 61. WIRE CHART 7241-80315 (0) ………………………………………………………………… 3 – 50
• 62. WIRE HARNESS 7241-80110(0)A …………………………………………………………… 3 – 54
• 63. WIRE CHART 7241-80110(0)A ……………………………………………………………….. 3 – 55
• 64. WIRE HARNESS 7241-80510(0)B …………………………………………………………… 3 – 56
• 65. WIRE CHART 7241-80510(0)B ……………………………………………………………….. 3 – 57
• 66. SECTION FOUR
• 67. HYDRAULIC
• 68. PUMP SUCTION LINES …………………………………………………………………………… 4 – 2
• 69. HYDRAULIC COOLING SYSTEM …………………………………………………………….. 4 – 4
• 70. HYDRAULIC DRAIN LINES ……………………………………………………………………… 4 – 6
• 71. HYDRAULIC TEST SYSTEM ……………………………………………………………………. 4 – 8
• 72. HYDRAULIC TEST STATION…………………………………………………………………… 4 – 9
• 73. CHARGE SYSTEM ……………………………………………………………………………….. 4 – 11
• 74. PROPULSION SYSTEM ………………………………………………………………………… 4 – 13
• 75. MULTIFUNCTION VALVES ……………………………………………………………………. 4 – 17
• 76. PROPULSION SYSTEM DIAGNOSTICS …………………………………………………. 4 – 18
• 77. INTERNAL LEAKAGE ……………………………………………………………………….. 4 – 18
• 78. PUMP SERVO CONTROL ……………………………………………………………………… 4 – 19
• 79. VIBRATION SYSTEM ……………………………………………………………………………. 4 – 21
• 80. VIBRATION FREQUENCY ……………………………………………………………………… 4 – 23
• 81. VIBRATION AMPLITUDE………………………………………………………………………… 4 – 25
• 82. VIBRATORY SYSTEM DIAGNOSTICS ……………………………………………………. 4 – 26
• 83. STEERING SYSTEM …………………………………………………………………………….. 4 – 27
• 84. PARKING BRAKE SYSTEM …………………………………………………………………… 4 – 30
• 85. TOWING YOUR MACHINE …………………………………………………………………….. 4 – 31
• 86. TOWING PROCEDURE …………………………………………………………………………. 4 – 32
• 87. PARKING BRAKE DIAGNOSTICS ………………………………………………………….. 4 – 32
• 88. DIFFERENTIAL LOCK SYSTEM …………………………………………………………….. 4 – 35
• 89. HOOD LIFT SYSTEM……………………………………………………………………………… 4 – 38
• 90. HYDRAULIC COMPONENTS………………………………………………………………….. 4 – 40
• 91. HYDRAULIC SCHEMATIC ……………………………………………………………………… 4 – 41
• 92. SECTION FIVE
• 93. POWER TRAIN
• 94. GENERAL INFORMATION ………………………………………………………………………. 5 – 2
• 95. OPERATION ………………………………………………………………………………………….. 5 – 3
• 96. SPETH AXLE …………………………………………………………………………………………. 5 – 4
• 97. REAR AXLE REMOVAL…………………………………………………………………………… 5 – 5
• 98. REAR AXLE INSTALLATION……………………………………………………………………. 5 – 6
• 99. AXLE TUBE DISASSEMBLY …………………………………………………………………… 5 – 8
• 100. PLANETARY DISSASSEMBLY ………………………………………………………………. 5 – 10
• 101. DIFFERENTIAL LOCK REMOVAL …………………………………………………………… 5 – 12
• 102. DIFFERENTIAL LOCK ASSEMBLY…………………………………………………………. 5 – 13
• 103. AXLE TUBE AND PLANETARY ASSEMBLY ……………………………………………. 5 – 14
• 104. INTERMEDIATE GEARBOX DISASSEMBLY ……………………………………………. 5 – 18
• 105. INTERMEDIATE GEARBOX ASSEMBLY…………………………………………………. 5 – 20
• 106. DIFFERENTIAL DISASSEMBLY ……………………………………………………………… 5 – 22
• 107. DIFFERENTIAL ASSEMBLY …………………………………………………………………… 5 – 24
• 108. DRUM REMOVAL …………………………………………………………………………………. 5 – 29
• 109. DRUM INSTALLATION ………………………………………………………………………….. 5 – 29
• 110. DRUM DRIVE ……………………………………………………………………………………….. 5 – 30
• 111. DRUM DRIVE BEARING REMOVAL ……………………………………………………….. 5 – 32
• 112. DRUM DRIVE BEARING INSTALLATION ………………………………………………… 5 – 34
• 113. DRUM DRIVE MOTOR REPAIRS ……………………………………………………………. 5 – 36
• 114. DRUM DRIVE GEARBOX ………………………………………………………………………. 5 – 36
• 115. GFT 17 T2-312 2 GEARBOX ………………………………………………………………….. 5 – 38
• 116. GFT 36 T3 1042 GEARBOX …………………………………………………………………… 5 – 40
• 117. SECTION SIX
• 118. PARKING BRAKE SYSTEM
• 119. DESCRIPTION ……………………………………………………………………………………….. 6 – 2
• 120. BRAKE RELEASE AND TOWING …………………………………………………………….. 6 – 4
• 121. TOWING PROCEDURE …………………………………………………………………………… 6 – 5
• 122. AXLE BRAKE …………………………………………………………………………………………. 6 – 6
• 123. AXLE BRAKE PARTS LIST …………………………………………………………………. 6 – 8
• 124. SECTION SEVEN
• 125. VIBRATION SYSTEM
• 126. VIBRATION SYSTEM ……………………………………………………………………………… 7 – 2
• 127. VIBRATION FREQUENCY ……………………………………………………………………….. 7 – 3
• 128. VIBRATION AMPLITUDE …………………………………………………………………………. 7 – 5
• 129. VIBRATORY SYSTEM DIAGNOSTICS ……………………………………………………… 7 – 6
• 130. LIFTING DEVICE ……………………………………………………………………………………. 7 – 7
• 131. DRUM REMOVAL …………………………………………………………………………………… 7 – 8
• 132. DRUM INSTALLATION ……………………………………………………………………………. 7 – 8
• 133. EXCITER BEARING REMOVAL ……………………………………………………………….. 7 – 9
• 134. EXCITER BEARING ASSEMBLY ……………………………………………………………. 7 – 13
• 135. DRUM EXCITER SHAFT ……………………………………………………………………….. 7 – 14
• 136. SECTION EIGHT
• 137. STEERING SYSTEM
• 138. SPECIAL TOOLS ……………………………………………………………………………………. 8 – 2
• 139. ARTICULATION JOINTS …………………………………………………………………………. 8 – 3
• 140. JOINT DISASSEMBLY…………………………………………………………………………….. 8 – 5
• 141. JOINT ASSEMBLY ………………………………………………………………………………….. 8 – 9
• 142. STEERING CYLINDER ………………………………………………………………………….. 8 – 12
• 143. SECTION NINE
• 144. CHASSIS
• 145. DRUM FRAME ……………………………………………………………………………………….. 9 – 2
• 146. REAR FRAME ………………………………………………………………………………………… 9 – 3
• 147. HOOD ……………………………………………………………………………………………………. 9 – 4
• 148. OPERATOR PLATFORM …………………………………………………………………………. 9 – 5
• 149. ROLLOVER PROTECTION STRUCTURE …………………………………………………. 9 – 6
• 150. SECTION TEN
• 151. ATTACHMENTS
• 152. LEVELING BLADE ………………………………………………………………………………… 10 – 2
• 153. BLADE CONTROL ………………………………………………………………………………… 10 – 3
• 154. BLADE HYDRAULIC LINES ……………………………………………………………………. 10 – 4