Vibromax 355, 365, 455, 465 Tandem Roller, 355K, 365K, 455K, 465K Combination Roller Service Manual SM63005

Description

• Model List:
  • 355, 365, 455, 465 Tandem Roller, 355K, 365K, 455K, 465K Combination Roller

• 1. SECTION ONE
• 2. GENERAL INFORMATION
• 3. MACHINE DESCRIPTION……………………………………………………………………… 1 – 3
• 4. SERIAL NUMBERS…………………………………………………………………………… 1 – 4
• 5. GENERAL SAFETY………………………………………………………………………………. 1 – 6
• 6. SPARK ARRESTER………………………………………………………………………….. 1 – 6
• 7. PERSONAL SAFETY ………………………………………………………………………… 1 – 7
• 8. OPERATING SAFETY ………………………………………………………………………. 1 – 8
• 9. MAINTENANCE SAFETY…………………………………………………………………….. 1 – 11
• 10. GENERAL INFORMATION…………………………………………………………………… 1 – 14
• 11. CLEANING …………………………………………………………………………………….. 1 – 14
• 12. INSPECTION………………………………………………………………………………….. 1 – 14
• 13. BEARINGS …………………………………………………………………………………….. 1 – 14
• 14. NEEDLE BEARINGS……………………………………………………………………….. 1 – 14
• 15. GEARS………………………………………………………………………………………….. 1 – 14
• 16. OIL SEALS, O-RINGS, and GASKETS …………………………………………………. 1 – 14
• 17. SHAFTS ………………………………………………………………………………………… 1 – 15
• 18. SERVICE PARTS……………………………………………………………………………. 1 – 15
• 19. LUBRICATION ……………………………………………………………………………….. 1 – 15
• 20. STANDARD TORQUE DATA ……………………………………………………………….. 1 – 15
• 21. METRIC-USA CONVERSIONS …………………………………………………………….. 1 – 17
• 22. MACHINE SPECIFICATIONS ………………………………………………………………. 1 – 18
• 23. 355-365 SPECIFICATIONS………………………………………………………………. 1 – 18
• 24. ENGINE DATA ……………………………………………………………………………….. 1 – 19
• 25. OPERATING DATA…………………………………………………………………………. 1 – 19
• 26. 455-465 SPECIFICATIONS………………………………………………………………. 1 – 20
• 27. ENGINE DATA ……………………………………………………………………………….. 1 – 21
• 28. OPERATING DATA…………………………………………………………………………. 1 – 21
• 29. FLUID CAPACITY……………………………………………………………………………….. 1 – 22
• 30. PNEUMATIC TIRE PRESSURE……………………………………………………………. 1 – 22
• 31. DIESEL FUEL SPECIFICATION …………………………………………………………… 1 – 23
• 32. ENGINE OIL SPECIFICATION……………………………………………………………… 1 – 24
• 33. SECTION TWO
• 34. ENGINE RandI
• 35. ENGINE COOLING SYSTEM…………………………………………………………………. 2 – 2
• 36. ENGINE EXHAUST SYSTEM ………………………………………………………………… 2 – 3
• 37. ENGINE INTAKE SYSTEM ……………………………………………………………………. 2 – 4
• 38. ENGINE FUEL SYSTEM ……………………………………………………………………….. 2 – 5
• 39. HYDRAULIC PUMP CONTROLS……………………………………………………………. 2 – 6
• 40. ENGINE MOUNTS………………………………………………………………………………… 2 – 7
• 41. ENGINE REMOVAL………………………………………………………………………………. 2 – 8
• 42. ENGINE OVERHAUL ……………………………………………………………………………. 2 – 9
• 43. KUBOTA ENGINE WARRANTY……………………………………………………………… 2 – 92
• 44. ENGINE INSTALLATION …………………………………………………………………….. 2 – 12
• 45. SECTION THREE
• 46. ELECTRICAL CIRCUITS
• 47. INSTRUMENT PANEL ………………………………………………………………………….. 3 – 2
• 48. Instrument Panel, Single Amplitude …………………………………………………….. 3 – 2
• 49. Instrument Panel, Two Amplitude ……………………………………………………….. 3 – 4
• 50. Instrument Panel, “K” Model ………………………………………………………………. 3 – 6
• 51. Combination Indicator ……………………………………………………………………….. 3 – 8
• 52. Instrument Panel, Right Side ……………………………………………………………… 3 – 9
• 53. OPERATOR’S CONSOLE……………………………………………………………………. 3 – 10
• 54. ELECTRICAL INFORMATION ……………………………………………………………… 3 – 11
• 55. Fuses ……………………………………………………………………………………………. 3 – 12
• 56. Relays …………………………………………………………………………………………… 3 – 13
• 57. UNDERSTANDING ELECTRICAL SCHEMATICS …………………………………. 3 – 15
• 58. UNDERSTANDING RELAYS……………………………………………………………….. 3 – 18
• 59. VIBROMAX RELAYS ………………………………………………………………………. 3 – 19
• 60. EMERGENCY STOP CIRCUIT…………………………………………………………….. 3 – 21
• 61. STARTER- CHARGING CIRCUIT…………………………………………………………. 3 – 23
• 62. UNDERSTANDING BATTERIES ………………………………………………………….. 3 – 23
• 63. BATTERY DIAGNOSTICS……………………………………………………………….. 3 – 24
• 64. UNDERSTANDING ALTERNATORS ………………………………………………… 3 – 25
• 65. CHARGING SYSTEM DIAGNOSTICS ………………………………………………. 3 – 26
• 66. VOLTAGE CHECKS AT ALTERNATOR …………………………………………… 3 – 27
• 67. SYSTEM LEAKAGE………………………………………………………………………… 3 – 27
• 68. CIRCUIT WIRING TEST ………………………………………………………………….. 3 – 27
• 69. MEASURING ALTERNATOR OUTPUT …………………………………………….. 3 – 28
• 70. UNDERSTANDING STARTERS……………………………………………………….. 3 – 28
• 71. STARTER SOLENOID…………………………………………………………………….. 3 – 29
• 72. STARTER SYSTEM DIAGNOSTICS …………………………………………………….. 3 – 29
• 73. SOLENOID CIRCUIT TEST……………………………………………………………… 3 – 29
• 74. STARTER CIRCUIT WIRING TEST ………………………………………………….. 3 – 30
• 75. STARTER MOTOR TEST………………………………………………………………… 3 – 31
• 76. NEUTRAL SWITCH CIRCUIT………………………………………………………………. 3 – 33
• 77. NEUTRAL SWITCH CIRCUIT………………………………………………………………. 3 – 35
• 78. INSTRUMENTATION PANEL ………………………………………………………………. 3 – 37
• 79. PARKING BRAKE CIRCUIT…………………………………………………………………. 3 – 39
• 80. VIBRATION CONTROL CIRCUIT (one amplitude)………………………………….. 3 – 39
• 81. VIBRATION CONTROL CIRCUIT (two amplitude) ………………………………….. 3 – 41
• 82. SPRINKLER CIRCUIT…………………………………………………………………………. 3 – 43
• 83. LIGHTING CIRCUIT……………………………………………………………………………. 3 – 45
• 84. HAZARD- DIRECTIONAL CIRCUIT………………………………………………………. 3 – 45
• 85. BACK-UP ALARM ………………………………………………………………………………. 3 – 46
• 86. WIRE HARNESS LAYOUT ………………………………………………………………….. 3 – 47
• 87. WIRE HARNESS 7140-81115………………………………………………………………. 3 – 483
• 88. WIRE CHART 7140-81115 …………………………………………………………………… 3 – 50
• 89. WIRE HARNESS 7140-81255 ………………………………………………………………. 3 – 52
• 90. WIRE CHART 7140-81255 …………………………………………………………………… 3 – 54
• 91. WIRE HARNESS 7140-82115 ………………………………………………………………. 3 – 57
• 92. WIRE CHART 7140-82115 …………………………………………………………………… 3 – 60
• 93. WIRE HARNESS 7140-82255 ………………………………………………………………. 3 – 62
• 94. WIRE CHART 7140-82255 …………………………………………………………………… 3 – 64
• 95. ELECTRICAL SCHEMATICS ……………………………………………………………….. 3 – 69
• 96. SECTION FOUR
• 97. HYDRAULIC SYSTEMS
• 98. PROPULSION DRAWINGS……………………………………………………………………. 4 – 2
• 99. PROPULSION SYSTEM………………………………………………………………………… 4 – 5
• 100. PROPULSION SYSTEM DIAGNOSTICS …………………………………………….. 4 – 5
• 101. INTERNAL LEAKAGE ……………………………………………………………………….. 4 – 5
• 102. PUMP SERVO CONTROL …………………………………………………………………. 4 – 6
• 103. VIBRATION DRAWINGS (one amplitude)………………………………………………. 4 – 10
• 104. VIBRATION SYSTEM (one amplitude)…………………………………………………… 4 – 13
• 105. VIBRATION DRAWINGS (two amplitude) ………………………………………………. 4 – 16
• 106. VIBRATION SYSTEM (two amplitude) …………………………………………………… 4 – 19
• 107. VIBRATION SYSTEM DIAGNOSTICS……………………………………………….. 4 – 22
• 108. VIBRATION FREQUENCY……………………………………………………………….. 4 – 22
• 109. STEERING DRAWINGS (without offset) ………………………………………………… 4 – 23
• 110. STEERING SYSTEM (without offset) …………………………………………………….. 4 – 26
• 111. STEERING SYSTEM DIAGNOSTICS………………………………………………… 4 – 26
• 112. STEERING DRAWINGS (with offset) …………………………………………………….. 4 – 27
• 113. STEERING SYSTEM (with offset) …………………………………………………………. 4 – 29
• 114. BRAKE SYSTEM DRAWINGS ……………………………………………………………… 4 – 30
• 115. PARKING BRAKES SYSTEM ………………………………………………………………. 4 – 35
• 116. PARKING BRAKE DIAGNOSTICS ……………………………………………………. 4 – 35
• 117. HYDRAULIC TEST PORTS………………………………………………………………….. 4 – 36
• 118. COOLER LINES …………………………………………………………………………………. 4 – 49
• 119. SUCTION LINES ………………………………………………………………………………… 4 – 53
• 120. HYDRAULIC FILTERS ………………………………………………………………………… 4 – 56
• 121. HYDRAULIC COMPONENTS ………………………………………………………………. 4 – 57
• 122. HYDRAULIC SCHEMATICS…………………………………………………………………. 4 – 58
• 123. HYDRAULIC COMPONENTS
• 124. POCLAIN MC05 PROPULSION MOTOR……………………………………………….. 4 – 66
• 125. SAUER-SUNDSTRAND SERIES 42 PROPULSION PUMP ……………………… 4 – 694
• 126. SECTION FIVE
• 127. POWER TRAIN
• 128. DRUM CROSS-SECTION……………………………………………………………………… 5 – 6
• 129. DRUM REMOVAL ………………………………………………………………………………. 5 – 13
• 130. DRIVE MOTOR REMOVAL………………………………………………………………….. 5 – 13
• 131. DRIVE MOTOR REPAIR……………………………………………………………………… 5 – 15
• 132. DRIVE MOTOR INSTALLATION…………………………………………………………… 5 – 15
• 133. DRUM DRIVE BEARING REMOVAL…………………………………………………….. 5 – 15
• 134. DRUM BEARING INSTALLATION………………………………………………………… 5 – 17
• 135. DRUM INSTALLATION ……………………………………………………………………….. 5 – 17
• 136. PNEUMATIC TIRE DRIVE …………………………………………………………………… 5 – 18
• 137. SECTION SIX
• 138. PARKING BRAKE SYSTEM
• 139. PARK BRAKE TESTING……………………………………………………………………….. 6 – 7
• 140. BRAKE RELEASE FOR TOWING ………………………………………………………….. 6 – 7
• 141. TOWING PROCEDURE ……………………………………………………………………. 6 – 8
• 142. BRAKE REPAIRS……………………………………………………………………………….. 6 – 10
• 143. BRAKE DISASSEMBLY…………………………………………………………………… 6 – 10
• 144. BRAKE ASSEMBLY………………………………………………………………………… 6 – 10
• 145. SECTION SEVEN
• 146. VIBRATORY SYSTEM
• 147. VIBRATION SHAFT (two amplitude)……………………………………………………….. 7 – 5
• 148. DRUM REMOVAL ………………………………………………………………………………… 7 – 7
• 149. VIBRATION SHAFT REMOVAL……………………………………………………………… 7 – 7
• 150. LEFT VIB. BEARING REMOVAL ……………………………………………………………. 7 – 9
• 151. LEFT BEARING INSTALLATION……………………………………………………………. 7 – 9
• 152. RIGHT BEARING INSTALLATION………………………………………………………… 7 – 11
• 153. DRUM INSTALLATION ……………………………………………………………………….. 7 – 11
• 154. SECTION EIGHT
• 155. STEERING SYSTEM
• 156. HORIZONTAL PIVOT DISASSEMBLY………………………………………………… 8 – 7
• 157. STEERING PIVOT DISASSEMBLY…………………………………………………….. 8 – 75
• 158. SECTION NINE
• 159. CHASSIS
• 160. ROLL-OVER PROTECTION STRUCTURE (ROPS)………………………………….. 9 – 3
• 161. ROPS maintenance…………………………………………………………………………… 9 – 3
• 162. ROPS damage …………………………………………………………………………………. 9 – 3
• 163. Tightening torques…………………………………………………………………………….. 9 – 4
• 164. SECTION TEN
• 165. ATTACHMENTS
• 166. FRONT HARNESS 7140-90106 ……………………………………………………………. 10 – 2
• 167. REAR HARNESS 7140-90111………………………………………………………………. 10 – 2
• 168. 8364-01150 WORKLIGHT CONNECTOR ………………………………………………. 10 – 2
• 169. INSTALLATION OF 87140-90100 WORK LIGHT KIT………………………………. 10 – 2
• 170. INSTALLATION OF 87140-90150 ROAD LIGHT KIT……………………………….. 10 – 3
• 171. FUSE LAYOUT…………………………………………………………………………………… 10 – 7
• 172. RELAY LAYOUT…………………………………………………………………………………. 10 – 8
• 173. SPRINKLER SYSTEM…………………………………………………………………………. 10 – 9