Vibromax W1500 Trench Roller Service Manual SM35002

Description

• Model List:
  • W1500 Trench Roller

• 1. SECTION ONE
• 2. GENERAL INFORMATION
• 3. MACHINE IDENTIFICATION ………………………………………………………. 1 – 2
• 4. MACHINE DESCRIPTION ………………………………………………………….. 1 – 3
• 5. MACHINE SERIAL NUMBERS……………………………………………………. 1 – 4
• 6. COMPONENT IDENTIFICATION ………………………………………………… 1 – 5
• 7. SAFETY …………………………………………………………………………………… 1 – 6
• 8. SPARK ARRESTER ………………………………………………………… 1 – 6
• 9. PERSONAL…………………………………………………………………….. 1 – 6
• 10. MACHINE OPERATION……………………………………………………. 1 – 7
• 11. MAINTENANCE ………………………………………………………………. 1 – 9
• 12. GENERAL INFORMATION……………………………………………………….. 1 – 10
• 13. STANDARD TORQUE DATA…………………………………………………….. 1 – 11
• 14. METRIC-USA CONVERSIONS………………………………………………….. 1 – 13
• 15. MACHINE SPECIFICATIONS……………………………………………………. 1 – 14
• 16. FLUID CAPACITY ……………………………………………………………………. 1 – 14
• 17. ENGINE DATA ………………………………………………………………. 1 – 15
• 18. OPERATING DATA………………………………………………………… 1 – 15
• 19. DIESEL FUEL SPECIFICATION………………………………………………… 1 – 16
• 20. ENGINE OIL SPECIFICATION ………………………………………………….. 1 – 17
• 21. MACHINE CONTROLS, MANUAL……………………………………………… 1 – 18
• 22. MACHINE CONTROLS, WITH REMOTE ……………………………………. 1 – 20
• 23. REMOTE BATTERY CHARGER ……………………………………………….. 1 – 22
• 24. STARTING THE ENGINE …………………………………………………………. 1 – 23
• 25. PARKING BRAKE……………………………………………………………………. 1 – 23
• 26. MACHINE OPERATION……………………………………………………………. 1 – 24
• 27. PARKING ……………………………………………………………………………….. 1 – 24
• 28. TURNING OFF THE ENGINE……………………………………………………. 1 – 24
• 29. MAINTENANCE SCHEDULE…………………………………………………….. 1 – 25
• 30. As Required…………………………………………………………………… 1 – 25
• 31. Every 10 hours or daily……………………………………………………. 1 – 25
• 32. Every 100 hours of operation …………………………………………… 1 – 25
• 33. Every 150 hours …………………………………………………………….. 1 – 25
• 34. Every 500 hours of operation …………………………………………… 1 – 26
• 35. Every 1000 hours of operation or annually…………………………. 1 – 26
• 36. SECTION TWO
• 37. ENGINE
• 38. ENGINE OVERHAUL…………………………………………………………………. 2 – 2
• 39. KUBOTA ENGINE WARRANTY ………………………………………………….. 2 – 2
• 40. Oil and filter change …………………………………………………………………… 2 – 5
• 41. AIR FILTER SYSTEM ………………………………………………………………… 2 – 6
• 42. Dust collector…………………………………………………………………… 2 – 6
• 43. Replacing the filter elements ……………………………………………… 2 – 72
• 44. Cleaning the primary filter element……………………………………… 2 – 7
• 45. ENGINE COOLING SYSTEM ……………………………………………………… 2 – 8
• 46. Inspection ……………………………………………………………………….. 2 – 8
• 47. Check coolant level ………………………………………………………….. 2 – 8
• 48. Cleaning …………………………………………………………………………. 2 – 9
• 49. Filling the cooling system ………………………………………………….. 2 – 9
• 50. ENGINE FUEL SYSTEM…………………………………………………………… 2 – 10
• 51. Venting the fuel system …………………………………………………… 2 – 11
• 52. Replacing the fuel filter ……………………………………………………. 2 – 11
• 53. SECTION THREE
• 54. ELECTRICAL CIRCUITS
• 55. ELECTRICAL SYSTEM ……………………………………………………………… 3 – 2
• 56. Battery ……………………………………………………………………………. 3 – 2
• 57. Battery fluid level ……………………………………………………………… 3 – 2
• 58. Fuses and Relays…………………………………………………………….. 3 – 3
• 59. UNDERSTANDING ELECTRICAL SCHEMATICS ………………………… 3 – 5
• 60. UNDERSTANDING RELAYS………………………………………………………. 3 – 8
• 61. ENGINE ELECTRICAL CIRCUITS …………………………………………….. 3 – 11
• 62. UNDERSTANDING BATTERIES……………………………………………….. 3 – 12
• 63. UNDERSTANDING ALTERNATORS………………………………… 3 – 14
• 64. STARTER SYSTEM DIAGNOSTICS ………………………………………….. 3 – 18
• 65. MACHINE ELECTRICAL CIRCUITS…………………………………………… 3 – 21
• 66. ELECTRICAL LAYOUT…………………………………………………………….. 3 – 22
• 67. ELECTRICAL SCHEMATICS…………………………………………………….. 3 – 26
• 68. WIRE HARNESS 5731-82110……………………………………………………. 3 – 30
• 69. WIRE CHART 5731-82110………………………………………………………… 3 – 31
• 70. WIRE HARNESS 5731-82505……………………………………………………. 3 – 32
• 71. WIRE CHART 5731-82505………………………………………………………… 3 – 33
• 72. WIRE HARNESS 5731-82121……………………………………………………. 3 – 34
• 73. WIRE CHART 5731-82121………………………………………………………… 3 – 35
• 74. WIRE HARNESS 5731-82105……………………………………………………. 3 – 37
• 75. WIRE CHART 5731-82105………………………………………………………… 3 – 38
• 76. WIRE HARNESS 5731-82175……………………………………………………. 3 – 40
• 77. SECTION FOUR
• 78. HYDRAULIC SYSTEMS
• 79. IDENTIFYING HYDRAULIC COMPONENTS………………………………… 4 – 2
• 80. SUCTION LINES……………………………………………………………………….. 4 – 3
• 81. PROPULSION SYSTEM DRAWINGS ………………………………………….. 4 – 4
• 82. PROPULSION SYSTEM FUNCTION………………………………….. 4 – 7
• 83. VIBRATION SYSTEM DRAWINGS ……………………………………………… 4 – 8
• 84. HIGH SPEED TRAVEL DRAWINGS ………………………………………….. 4 – 10
• 85. VIBRATION SYSTEM FUNCTION……………………………………. 4 – 133
• 86. HIGH SPEED TRAVEL FUNCTION………………………………….. 4 – 13
• 87. BRAKE SYSTEM DRAWINGS…………………………………………………… 4 – 14
• 88. DRAIN LINE DRAWINGS …………………………………………………………. 4 – 16
• 89. HYDRAULIC TEST PORTS ………………………………………………………. 4 – 18
• 90. HYDRAULIC SCHEMATIC ……………………………………………………….. 4 – 20
• 91. SECTION FIVE
• 92. CHASSIS
• 93. LOWER FRAME………………………………………………………………………… 5 – 2
• 94. UPPER FRAME ………………………………………………………………………… 5 – 3
• 95. VIBRATION SHAFT …………………………………………………………………… 5 – 4
• 96. VIBRATION SYSTEM ………………………………………………………………… 5 – 6
• 97. Oil change ………………………………………………………………………. 5 – 6