Vibromax W1500 Trench Roller Service Manual SM35001

Description

• Model List:
  • W1500 Trench Roller

• 1. SECTION ONE
• 2. GENERAL INFORMATION
• 3. MACHINE DESCRIPTION ……………………………………………………………………1 – 3
• 4. MACHINE SERIAL NUMBERS ……………………………………………………………..1 – 4
• 5. COMPONENT IDENTIFICATION ………………………………………………………….1 – 5
• 6. SAFETY …………………………………………………………………………………………….1 – 6
• 7. SPARK ARRESTER ……………………………………………………………………… 1 – 6
• 8. PERSONAL ………………………………………………………………………………….. 1 – 6
• 9. MACHINE OPERATION …………………………………………………………………. 1 – 7
• 10. MAINTENANCE …………………………………………………………………………….. 1 – 9
• 11. GENERAL INFORMATION …………………………………………………………………1 – 10
• 12. CLEANING …………………………………………………………………………….. 1 – 10
• 13. INSPECTION …………………………………………………………………………. 1 – 10
• 14. BEARINGS …………………………………………………………………………….. 1 – 10
• 15. NEEDLE BEARINGS ………………………………………………………………. 1 – 10
• 16. GEARS ………………………………………………………………………………….. 1 – 10
• 17. OIL SEALS, O-RINGS, and GASKETS …………………………………………. 1 – 10
• 18. SHAFTS …………………………………………………………………………………1 – 11
• 19. SERVICE PARTS ……………………………………………………………………. 1 – 11
• 20. LUBRICATION ………………………………………………………………………..1 – 11
• 21. STANDARD TORQUE DATA ……………………………………………………………..1 – 11
• 22. METRIC-USA CONVERSIONS …………………………………………………………..1 – 13
• 23. MACHINE SPECIFICATIONS ……………………………………………………………..1 – 14
• 24. FLUID CAPACITY ……………………………………………………………………………..1 – 14
• 25. ENGINE DATA ……………………………………………………………………………. 1 – 15
• 26. OPERATING DATA ……………………………………………………………………… 1 – 15
• 27. DIESEL FUEL SPECIFICATION ………………………………………………………….1 – 16
• 28. ENGINE OIL SPECIFICATION ……………………………………………………………1 – 17
• 29. MACHINE CONTROLS, MANUAL ……………………………………………………….1 – 18
• 30. MACHINE CONTROLS, WITH REMOTE ……………………………………………..1 – 20
• 31. REMOTE BATTERY CHARGER …………………………………………………………1 – 22
• 32. STARTING THE ENGINE …………………………………………………………………..1 – 23
• 33. PARKING BRAKE ……………………………………………………………………………..1 – 23
• 34. MACHINE OPERATION …………………………………………………………………….1 – 24
• 35. PARKING …………………………………………………………………………………………1 – 24
• 36. TURNING OFF THE ENGINE ……………………………………………………………..1 – 24
• 37. MAINTENANCE SCHEDULE ……………………………………………………………..1 – 25
• 38. As Required …………………………………………………………………………………1 – 25
• 39. Every 10 hours or daily …………………………………………………………………. 1 – 25
• 40. Every 100 hours of operation …………………………………………………………. 1 – 25
• 41. Every 150 hours …………………………………………………………………………… 1 – 25
• 42. Every 500 hours of operation …………………………………………………………. 1 – 26
• 43. Every 1000 hours of operation or annually ……………………………………….1 – 26
• 44. SECTION TWO
• 45. ENGINE
• 46. ENGINE OVERHAUL …………………………………………………………………………..2 – 2
• 47. KUBOTA ENGINE WARRANTY ……………………………………………………………2 – 2
• 48. SECTION THREE
• 49. ELECTRICAL CIRCUITS
• 50. UNDERSTANDING ELECTRICAL SCHEMATICS ………………………………….3 – 3
• 51. UNDERSTANDING RELAYS ………………………………………………………………..3 – 6
• 52. VIBROMAX RELAYS ………………………………………………………………… 3 – 7
• 53. ENGINE ELECTRICAL CIRCUITS ………………………………………………………..3 – 9
• 54. UNDERSTANDING BATTERIES …………………………………………………………3 – 10
• 55. BATTERY DIAGNOSTICS ………………………………………………………..3 – 11
• 56. UNDERSTANDING ALTERNATORS ……………………………………………… 3 – 12
• 57. CHARGING SYSTEM DIAGNOSTICS ……………………………………….3 – 13
• 58. VOLTAGE CHECKS AT ALTERNATOR ……………………………………. 3 – 13
• 59. SYSTEM LEAKAGE ………………………………………………………………… 3 – 14
• 60. CIRCUIT WIRING TEST ………………………………………………………….. 3 – 14
• 61. MEASURING ALTERNATOR OUTPUT ……………………………………… 3 – 14
• 62. UNDERSTANDING STARTERS ………………………………………………..3 – 15
• 63. STARTER SOLENOID …………………………………………………………….. 3 – 15
• 64. STARTER SYSTEM DIAGNOSTICS ……………………………………………………3 – 16
• 65. SOLENOID CIRCUIT TEST ……………………………………………………… 3 – 16
• 66. STARTER CIRCUIT WIRING TEST ………………………………………….. 3 – 17
• 67. STARTER MOTOR TEST ………………………………………………………… 3 – 17
• 68. MACHINE ELECTRICAL CIRCUITS ……………………………………………………3 – 19
• 69. ELECTRICAL LAYOUT ………………………………………………………………………3 – 20
• 70. ELECTRICAL SCHEMATICS ……………………………………………………………..3 – 24
• 71. WIRE HARNESS 5731-81512 …………………………………………………………….3 – 27
• 72. WIRE HARNESS 5731-82110 …………………………………………………………….3 – 28
• 73. WIRE CHART 5731-82110 …………………………………………………………………3 – 29
• 74. WIRE HARNESS 5731-82505 …………………………………………………………….3 – 30
• 75. WIRE CHART 5731-82505 …………………………………………………………………3 – 31
• 76. WIRE HARNESS 5731-82105 …………………………………………………………….3 – 32
• 77. WIRE CHART 5731-82105 …………………………………………………………………3 – 33
• 78. SECTION FOUR
• 79. HYDRAULIC SYSTEMS
• 80. IDENTIFYING HYDRAULIC COMPONENTS ………………………………………….4 – 2
• 81. SUCTION LINES …………………………………………………………………………………4 – 3
• 82. PROPULSION SYSTEM DRAWINGS ……………………………………………………4 – 4
• 83. PROPULSION SYSTEM FUNCTION ……………………………………………….. 4 – 7
• 84. VIBRATION SYSTEM DRAWINGS ……………………………………………………….4 – 8
• 85. HIGH SPEED TRAVEL DRAWINGS ……………………………………………………4 – 10
• 86. VIBRATION SYSTEM FUNCTION …………………………………………………. 4 – 13
• 87. HIGH SPEED TRAVEL FUNCTION ………………………………………………..4 – 13
• 88. BRAKE SYSTEM DRAWINGS ……………………………………………………………4 – 14
• 89. DRAIN LINE DRAWINGS …………………………………………………………………..4 – 16
• 90. HYDRAULIC TEST PORTS ………………………………………………………………..4 – 18
• 91. HYDRAULIC SCHEMATIC …………………………………………………………………4 – 20
• 92. SECTION FIVE
• 93. CHASSIS
• 94. LOWER FRAME …………………………………………………………………………………5 – 2
• 95. UPPER FRAME ………………………………………………………………………………….5 – 3
• 96. VIBRATION SHAFT …………………………………………………………………………….5 – 4