Vibromax VM106 Single Drum Roller Service Manual SM96106

Description

• Model List:
  • VM106 Single Drum Roller

• 1. SECTION ONE
• 2. GENERAL INFORMATION
• 3. MACHINE DESCRIPTION……………………………………………………………………. 1 – 3
• 4. SERIAL NUMBERS……………………………………………………………………. 1 – 5
• 5. IDENTIFYING MACHINE COMPONENTS ……………………………………. 1 – 6
• 6. FLUID SPECIFICATIONS…………………………………………………………………….. 1 – 7
• 7. MACHINE SPECIFICATIONS……………………………………………………………….. 1 – 8
• 8. STANDARD TORQUE DATA…………………………………………………….. 1 – 10
• 9. DIESEL FUEL SPECIFICATION………………………………………………… 1 – 12
• 10. ENGINE OIL SPECIFICATION……………………………………………………………. 1 – 13
• 11. SAFETY, GENERAL………………………………………………………………………….. 1 – 14
• 12. SPARK ARRESTER ………………………………………………………………………….. 1 – 14
• 13. PERSONAL………………………………………………………………………………………. 1 – 15
• 14. MACHINE OPERATION …………………………………………………………………….. 1 – 16
• 15. MAINTENANCE…………………………………………………………………………………1 – 19
• 16. MAINTENANCE SCHEDULE ……………………………………………………………… 1 – 23
• 17. SECTION TWO
• 18. ENGINE
• 19. CUMMINS ENGINE WARRANTY………………………………………………………….. 2 – 2
• 20. SECTION THREE
• 21. ELECTRICAL
• 22. GENERAL INFORMATION…………………………………………………………………… 3 – 3
• 23. FUSES ………………………………………………………………………………………………. 3 – 4
• 24. RELAYS…………………………………………………………………………………………….. 3 – 5
• 25. INSTRUMENT PANEL…………………………………………………………………………. 3 – 6
• 26. UNDERSTANDING ELECTRICAL SCHEMATICS…………………………………. 3 – 11
• 27. UNDERSTANDING RELAYS………………………………………………………………. 3 – 14
• 28. STARTER-CHARGING CIRCUIT ………………………………………………………… 3 – 17
• 29. EMERGENCY STOP …………………………………………………………………………. 3 – 17
• 30. UNDERSTANDING BATTERIES…………………………………………………………. 3 – 17
• 31. UNDERSTANDING ALTERNATORS …………………………………………………… 3 – 19
• 32. UNDERSTANDING STARTERS………………………………………………………….. 3 – 22
• 33. INSTRUMENTATION PANEL……………………………………………………………… 3 – 27
• 34. BRAKE SWITCH………………………………………………………………………………..3 – 29
• 35. HIGH SPEED CIRCUIT ……………………………………………………………………… 3 – 31
• 36. VIBRATION CIRCUIT …………………………………………………………………………3 – 33
• 37. ROAD LIGHTING CIRCUIT ………………………………………………………………… 3 – 352
• 38. WORK LIGHTS and ACCESSORY PLUG ………………………………………………..3 – 37
• 39. CAB CIRCUITS…………………………………………………………………………………. 3 – 39
• 40. ELECTRICAL SCHEMATICS ……………………………………………………………… 3 – 40
• 41. PLUG CONNECTORS………………………………………………………………………..3 – 48
• 42. INSTRUMENT HARNESS 7242-80435 ………………………………………………… 3 – 49
• 43. WIRE CHART 7242-80435 …………………………………………………………………. 3 – 51
• 44. RELAY-FUSE HARNESS 7242-80415 …………………………………………………. 3 – 54
• 45. WIRE CHART 7242-80415 …………………………………………………………………. 3 – 56
• 46. REAR HARNESS 7222-80510…………………………………………………………….. 3 – 60
• 47. WIRE CHART 7222-80510 …………………………………………………………………. 3 – 62
• 48. SECTION FOUR
• 49. HYDRAULIC
• 50. HYDRAULIC COOLER LINES………………………………………………………………. 4 – 2
• 51. HYDRAULIC DRAIN LINES………………………………………………………………….. 4 – 5
• 52. HYDRAULIC CHARGE SYSTEM ………………………………………………………….. 4 – 7
• 53. HYDRAULIC TEST STATION……………………………………………………………….. 4 – 9
• 54. HYDRAULIC TEST FITTINGS…………………………………………………………….. 4 – 10
• 55. PROPULSION SYSTEM…………………………………………………………………….. 4 – 11
• 56. PROPULSION SCHEMATIC ………………………………………………………………. 4 – 13
• 57. PROPULSION SYSTEM DIAGNOSTICS……………………………………………… 4 – 15
• 58. VIBRATION SYSTEM…………………………………………………………………………4 – 17
• 59. VIBRATORY SYSTEM DIAGNOSTICS………………………………………………… 4 – 19
• 60. VIBRATION SYSTEM SCHEMATIC…………………………………………………….. 4 – 20
• 61. STEERING SYSTEM…………………………………………………………………………. 4 – 21
• 62. STEERING SYSTEM SCHEMATIC……………………………………………………… 4 – 23
• 63. PARKING BRAKE SYSTEM ………………………………………………………………..4 – 25
• 64. PARKING BRAKE SCHEMATIC………………………………………………………….. 4 – 27
• 65. TOWING YOUR MACHINE ………………………………………………………………… 4 – 29
• 66. TOWING PROCEDURE……………………………………………………………. 4 – 30
• 67. PUMP CONTROL VALVE…………………………………………………………………… 4 – 31
• 68. HYDRAULIC COMPONENTS……………………………………………………………… 4 – 33
• 69. HYDRAULIC SCHEMATIC …………………………………………………………………. 4 – 34
• 70. SECTION FIVE
• 71. POWER TRAIN
• 72. DRUM ASSEMBLY……………………………………………………………………………… 5 – 2
• 73. DRUM REMOVAL……………………………………………………………………………….. 5 – 6
• 74. DRUM INSTALLATION………………………………………………………………………… 5 – 6
• 75. RIGHT SIDE BEARING COVER……………………………………………………………. 5 – 7
• 76. DRUM DRIVE BEARING REMOVAL……………………………………………………… 5 – 73
• 77. DRUM DRIVE BEARING ASSEMBLY ……………………………………………………. 5 – 9
• 78. DRUM DRIVE MOTOR REPAIRS ………………………………………………………..5 – 10
• 79. DRUM DRIVE GEARBOX…………………………………………………………………… 5 – 11
• 80. GFT 17 T2-312 2 GEARBOX………………………………………………………………. 5 – 13
• 81. SECTION SIX
• 82. PARKING BRAKE SYSTEM
• 83. PARKING BRAKE SYSTEM …………………………………………………………………. 6 – 2
• 84. PARKING BRAKE SCHEMATIC……………………………………………………………. 6 – 4
• 85. TOWING YOUR MACHINE ………………………………………………………………….. 6 – 6
• 86. TOWING PROCEDURE……………………………………………………………… 6 – 7
• 87. SECTION SEVEN
• 88. VIBRATION SYSTEM
• 89. LIFTING DEVICE………………………………………………………………………………… 7 – 2
• 90. DRUM EXCITER SHAFT……………………………………………………………………… 7 – 3
• 91. VIBRATION SYSTEM………………………………………………………………………….. 7 – 4
• 92. VIBRATION SYSTEM SCHEMATIC………………………………………………………. 7 – 5
• 93. VIBRATION FREQUENCY …………………………………………………………………… 7 – 6
• 94. VIBRATION AMPLITUDE …………………………………………………………………….. 7 – 7
• 95. VIBRATORY SYSTEM DIAGNOSTICS………………………………………………….. 7 – 8
• 96. DRUM DRAWING……………………………………………………………………………….. 7 – 9
• 97. DRUM – LEFT SIDE …………………………………………………………………………… 7 – 10
• 98. DRUM – RIGHT SIDE…………………………………………………………………………. 7 – 11
• 99. DRUM REMOVAL……………………………………………………………………………… 7 – 13
• 100. DRUM INSTALLATION………………………………………………………………………. 7 – 13
• 101. RIGHT SIDE BEARING COVER………………………………………………………….. 7 – 14
• 102. EXCITER BEARING REMOVAL………………………………………………………….. 7 – 15
• 103. EXCITER BEARING ASSEMBLY………………………………………………………… 7 – 17
• 104. SECTION EIGHT
• 105. STEERING SYSTEM
• 106. SPECIAL TOOLS………………………………………………………………………………… 8 – 2
• 107. ARTICULATION JOINTS……………………………………………………………………… 8 – 3
• 108. JOINT DISASSEMBLY ………………………………………………………………………… 8 – 5
• 109. JOINT ASSEMBLY ……………………………………………………………………………… 8 – 94
• 110. SECTION NINE
• 111. CHASSIS
• 112. SECTION TEN
• 113. ATTACHMENTS
• 114. ROLL OVER PROTECTION STRUCTURE (ROPS) ……………………………….10 – 2
• 115. ROPS TIGHTENING TORQUES ……………………………………………….. 10 – 2