Vibromax 405, 605, 606 Single Drum Roller Service Manual SM85005

Description

• Model List:
  • 405, 605, 606 Single Drum Roller

• 1. SECTION ONE
• 2. GENERAL INFORMATION …………………………………………………….. 1 – 1
• 3. MACHINE DESCRIPTION…………………………………………………………………… 1 – 3
• 4. SERIAL NUMBERS ……………………………………………………………………………. 1 – 5
• 5. IDENTIFYING MACHINE COMPONENTS …………………………………………….. 1 – 6
• 6. FLUID SPECIFICATIONS – 405 ……………………………………………………………. 1 – 8
• 7. FLUID SPECIFICATIONS – 605……………………………………………………………. 1 – 9
• 8. MACHINE SPECIFICATIONS …………………………………………………………….. 1 – 10
• 9. Model 405 ………………………………………………………………………………….. 1 – 11
• 10. Model 605 …………………………………………………………………………………… 1 – 13
• 11. Model 606 …………………………………………………………………………………… 1 – 15
• 12. STANDARD TORQUE DATA ……………………………………………………………… 1 – 16
• 13. DIESEL FUEL SPECIFICATION…………………………………………………………. 1 – 18
• 14. ENGINE OIL SPECIFICATION…………………………………………………………… 1 – 19
• 15. SAFETY, GENERAL …………………………………………………………………………. 1 – 20
• 16. SPARK ARRESTER …………………………………………………………………………. 1 – 20
• 17. SAFETY, PERSONAL ……………………………………………………………………….. 1 – 21
• 18. SAFETY, MACHINE OPERATION ……………………………………………………… 1 – 22
• 19. SAFETY, MAINTENANCE …………………………………………………………………. 1 – 25
• 20. SAFETY, DECALS ……………………………………………………………………………. 1 – 26
• 21. SECTION TWO
• 22. ENGINE………………………………………………………………………………… 2 – 1
• 23. ENGINE DATA …………………………………………………………………………………… 2 – 2
• 24. CUMMINS ENGINE WARRANTY …………………………………………………………. 2 – 3
• 25. ENGINE REMOVAL……………………………………………………………………………. 2 – 4
• 26. SECTION THREE
• 27. ELECTRICAL ………………………………………………………………………… 3 – 1
• 28. GENERAL INFORMATION ………………………………………………………………….. 3 – 2
• 29. FUSE LOCATION ………………………………………………………………………………. 3 – 3
• 30. RELAY LOCATION …………………………………………………………………………….. 3 – 3
• 31. INSTRUMENT PANEL ………………………………………………………………………… 3 – 4
• 32. UNDERSTANDING ELECTRICAL SCHEMATICS ………………………………….. 3 – 7
• 33. UNDERSTANDING RELAYS ……………………………………………………………….. 3 – 9
• 34. VIBROMAX RELAYS ……………………………………………………………………. 3 – 11
• 35. STARTER-CHARGING CIRCUIT ……………………………………………………….. 3 – 13
• 36. UNDERSTANDING BATTERIES………………………………………………………… 3 – 13
• 37. BATTERY DIAGNOSTICS ……………………………………………………………. 3 – 14
• 38. UNDERSTANDING ALTERNATORS ………………………………………………….. 3 – 15
• 39. CHARGING SYSTEM DIAGNOSTICS……………………………………………. 3 – 16
• 40. VOLTAGE CHECKS AT ALTERNATOR………………………………………… 3 – 17
• 41. SYSTEM LEAKAGE …………………………………………………………………….. 3 – 17
• 42. CIRCUIT WIRING TEST……………………………………………………………….. 3 – 17
• 43. MEASURING ALTERNATOR OUTPUT ………………………………………….. 3 – 18
• 44. UNDERSTANDING STARTERS…………………………………………………………. 3 – 18
• 45. STARTER SOLENOID …………………………………………………………………. 3 – 19
• 46. STARTER SYSTEM DIAGNOSTICS ……………………………………………… 3 – 19
• 47. SOLENOID CIRCUIT TEST ………………………………………………………….. 3 – 19
• 48. STARTER CIRCUIT WIRING TEST……………………………………………….. 3 – 20
• 49. STARTER MOTOR TEST ……………………………………………………………… 3 – 21
• 50. INSTRUMENTATION PANEL …………………………………………………………….. 3 – 23
• 51. EMERGENCY STOP SWITCH- BRAKE SWITCH…………………………………. 3 – 25
• 52. HIGH SPEED CIRCUIT …………………………………………………………………….. 3 – 27
• 53. VIBRATION CIRCUIT ………………………………………………………………………… 3 – 29
• 54. LIGHTING CIRCUIT ………………………………………………………………………….. 3 – 31
• 55. WORK LIGHTS, ACCESSORY PLUG, HEATER AND WIPERS ……………. 3 – 33
• 56. CAB WIRING …………………………………………………………………………………… 3 – 42
• 57. WIRE HARNESS 7241-80315 (0)……………………………………………………….. 3 – 43
• 58. WIRE CHART 7241-80315 (0) …………………………………………………………….. 3 – 48
• 59. 405 REAR HARNESS 7210-80510……………………………………………………… 3 – 52
• 60. WIRE CHART 7210-80510 ………………………………………………………………… 3 – 53
• 61. 605 REAR HARNESS 7221-80510 ……………………………………………………… 3 – 56
• 62. WIRE CHART 7221-80510 ………………………………………………………………… 3 – 57
• 63. SECTION FOUR
• 64. HYDRAULIC …………………………………………………………………………. 4 – 1
• 65. 405 HYD. COOLER LINES ………………………………………………………………….. 4 – 2
• 66. 605 HYD. COOLER LINES ………………………………………………………………….. 4 – 4
• 67. 405 HYD. DRAIN LINES……………………………………………………………………… 4 – 6
• 68. 605 HYD. DRAIN LINES ……………………………………………………………………… 4 – 8
• 69. 405 HYD. CHARGE SYSTEM ……………………………………………………………. 4 – 10
• 70. 605 HYD. CHARGE SYSTEM ……………………………………………………………. 4 – 12
• 71. 405 HYD. TEST STATION …………………………………………………………………. 4 – 14
• 72. 605 HYD. TEST STATION …………………………………………………………………. 4 – 15
• 73. HYDRAULIC TEST FITTINGS……………………………………………………………. 4 – 17
• 74. 405 PROPULSION SYSTEM ……………………………………………………………… 4 – 18
• 75. 605 PROPULSION SYSTEM……………………………………………………………… 4 – 20
• 76. PROPULSION SCHEMATIC ……………………………………………………………… 4 – 22
• 77. PROPULSION SYSTEM DIAGNOSTICS …………………………………………….. 4 – 24
• 78. INTERNAL LEAKAGE ………………………………………………………………….. 4 – 24
• 79. 405 VIBRATION SYSTEM…………………………………………………………………. 4 – 26
• 80. 605 VIBRATION SYSTEM…………………………………………………………………. 4 – 28
• 81. VIBRATION FREQUENCY ………………………………………………………………… 4 – 32
• 82. VIBRATION AMPLITUDE ………………………………………………………………….. 4 – 34
• 83. VIBRATORY SYSTEM DIAGNOSTICS ……………………………………………….. 4 – 35
• 84. 405 STEERING SYSTEM ………………………………………………………………….. 4 – 36
• 85. 605 STEERING SYSTEM ………………………………………………………………….. 4 – 38
• 86. STEERING SYSTEM SCHEMATIC…………………………………………………….. 4 – 40
• 87. 405 PARKING BRAKE SYSTEM ………………………………………………………… 4 – 41
• 88. 605 PARKING BRAKE SYSTEM ………………………………………………………… 4 – 43
• 89. PARKING BRAKE SCHEMATIC …………………………………………………………. 4 – 45
• 90. TOWING YOUR MACHINE ……………………………………………………………….. 4 – 46
• 91. TOWING PROCEDURE ……………………………………………………………………. 4 – 47
• 92. 405 DIFFERENTIAL LOCK SYSTEM ………………………………………………….. 4 – 48
• 93. 605 DIFFERENTIAL LOCK SYSTEM ………………………………………………….. 4 – 50
• 94. DIFFERENTIAL LOCK SCHEMATIC…………………………………………………… 4 – 52
• 95. 405 HYDRAULIC COMPONENTS………………………………………………………. 4 – 53
• 96. 405 HYDRAULIC SCHEMATIC …………………………………………………………… 4 – 54
• 97. 605 HYDRAULIC COMPONENTS ………………………………………………………. 4 – 55
• 98. 605 HYDRAULIC SCHEMATIC ………………………………………………………….. 4 – 56
• 99. SECTION FIVE
• 100. POWER TRAIN ……………………………………………………………………… 5 – 1
• 101. GENERAL INFORMATION…………………………………………………………………… 5 – 2
• 102. OPERATION ……………………………………………………………………………………… 5 – 3
• 103. 405 SPETH AXLE ………………………………………………………………………………. 5 – 4
• 104. 405 DIFFERENTIAL GEARS……………………………………………………………….. 5 – 5
• 105. 405 INTERMEDIATE GEARS………………………………………………………………. 5 – 5
• 106. 405 AXLE PLANETARY ………………………………………………………………………. 5 – 6
• 107. 605 SPETH AXLE………………………………………………………………………………. 5 – 7
• 108. 605-606 AXLE REPAIRS …………………………………………………………………….. 5 – 7
• 109. REAR AXLE REMOVAL ……………………………………………………………………… 5 – 8
• 110. REAR AXLE INSTALLATION ………………………………………………………………. 5 – 9
• 111. AXLE TUBE DISASSEMBLY ……………………………………………………………… 5 – 10
• 112. PLANETARY & TUBE DISSASSEMBLY ……………………………………………… 5 – 12
• 113. PLANETARY & TUBE ASSEMBLY…………………………………………………….. 5 – 14
• 114. 605 INTERMEDIATE GEARS …………………………………………………………….. 5 – 16
• 115. INTERMEDIATE GEAR DISASSEMBLY ……………………………………………… 5 – 18
• 116. INTERMEDIATE GEAR ASSEMBLY …………………………………………………… 5 – 20
• 117. 605 DIFFERENTIAL GEARS ……………………………………………………………… 5 – 28
• 118. 405 DRUM ASSEMBLY …………………………………………………………………….. 5 – 29
• 119. 605 DRUM ASSEMBLY …………………………………………………………………….. 5 – 35
• 120. DRUM REMOVAL…………………………………………………………………………….. 5 – 40
• 121. DRUM INSTALLATION ……………………………………………………………………… 5 – 40
• 122. RIGHT SIDE BEARING COVER…………………………………………………………. 5 – 41
• 123. DRUM DRIVE BEARING REMOVAL…………………………………………………… 5 – 41
• 124. DRUM DRIVE BEARING ASSEMBLY …………………………………………………. 5 – 43
• 125. DRUM DRIVE MOTOR REPAIRS ………………………………………………………. 5 – 44
• 126. DRUM DRIVE GEARBOX ………………………………………………………………….. 5 – 45
• 127. GFT 17 T2-312 2 GEARBOX ……………………………………………………………… 5 – 47
• 128. SECTION SIX
• 129. PARKING BRAKE SYSTEM …………………………………………………… 6 – 1
• 130. 405 PARKING BRAKE SYSTEM ………………………………………………………….. 6 – 2
• 131. 605 PARKING BRAKE SYSTEM ………………………………………………………….. 6 – 4
• 132. PARKING BRAKE SCHEMATIC…………………………………………………………… 6 – 6
• 133. TOWING YOUR MACHINE …………………………………………………………………. 6 – 7
• 134. TOWING PROCEDURE ……………………………………………………………………… 6 – 8
• 135. 405 AXLE BRAKE………………………………………………………………………………. 6 – 9
• 136. 405 AXLE BRAKE PARTS LIST …………………………………………………….. 6 – 11
• 137. 605 AXLE BRAKE …………………………………………………………………………….. 6 – 12
• 138. 605 AXLE BRAKE PARTS LIST…………………………………………………….. 6 – 14
• 139. SECTION SEVEN
• 140. VIBRATION SYSTEM …………………………………………………………….. 7 – 1
• 141. LIFTING DEVICE ……………………………………………………………………………….. 7 – 2
• 142. DRUM EXCITER SHAFT …………………………………………………………………….. 7 – 3
• 143. 405 VIBRATION SYSTEM …………………………………………………………………… 7 – 4
• 144. 605 VIBRATION SYSTEM…………………………………………………………………… 7 – 6
• 145. VIBRATION FREQUENCY ………………………………………………………………… 7 – 10
• 146. VIBRATION AMPLITUDE …………………………………………………………………… 7 – 11
• 147. VIBRATORY SYSTEM DIAGNOSTICS ……………………………………………….. 7 – 12
• 148. 405 DRUM DRAWING………………………………………………………………………. 7 – 13
• 149. 405 DRUM – LEFT SIDE ……………………………………………………………………. 7 – 14
• 150. 405 DRUM – RIGHT SIDE ………………………………………………………………….. 7 – 17
• 151. 605-606 DRUM DRAWING ………………………………………………………………… 7 – 21
• 152. 605 DRUM – LEFT SIDE ……………………………………………………………………. 7 – 22
• 153. 605 DRUM – RIGHT SIDE………………………………………………………………….. 7 – 25
• 154. DRUM REMOVAL …………………………………………………………………………….. 7 – 28
• 155. DRUM INSTALLATION……………………………………………………………………… 7 – 28
• 156. RIGHT SIDE BEARING COVER …………………………………………………………. 7 – 29
• 157. EXCITER BEARING REMOVAL …………………………………………………………. 7 – 30
• 158. EXCITER BEARING ASSEMBLY ……………………………………………………….. 7 – 32
• 159. SECTION EIGHT
• 160. STEERING SYSTEM ……………………………………………………………… 8 – 1
• 161. 405 STEERING SYSTEM ……………………………………………………………………. 8 – 2
• 162. 605 STEERING SYSTEM ……………………………………………………………………. 8 – 4
• 163. STEERING SYSTEM SCHEMATIC ………………………………………………………. 8 – 6
• 164. SPECIAL TOOLS……………………………………………………………………………….. 8 – 7
• 165. ARTICULATION JOINTS…………………………………………………………………….. 8 – 8
• 166. JOINT DISASSEMBLY ……………………………………………………………………… 8 – 10
• 167. JOINT ASSEMBLY …………………………………………………………………………… 8 – 14
• 168. STEERING CYLINDER ……………………………………………………………………… 8 – 17
• 169. SECTION NINE
• 170. CHASSIS ………………………………………………………………………………. 9 – 1
• 171. DRUM FRAME…………………………………………………………………………………… 9 – 2
• 172. 405 REAR FRAME ……………………………………………………………………………… 9 – 3
• 173. 605 REAR FRAME ……………………………………………………………………………… 9 – 4
• 174. 405 – 605 SUB-FRAME ……………………………………………………………………….. 9 – 5
• 175. HOOD ………………………………………………………………………………………………. 9 – 6
• 176. 605 OPERATOR PLATFORM ……………………………………………………………… 9 – 7
• 177. ROLLOVER PROTECTION STRUCTURE …………………………………………….. 9 – 8
• 178. SECTION TEN
• 179. ATTACHMENTS ………………………………………………………………….. 10 – 1
• 180. 405 LEVELING BLADE ……………………………………………………………………… 10 – 2
• 181. 605 LEVELING BLADE ……………………………………………………………………… 10 – 3
• 182. LEVELING BLADE SYSTEM SCHEMATIC ………………………………………….. 10 – 4
• 183. 405 BLADE SYSTEM LINES ……………………………………………………………… 10 – 5
• 184. 605 BLADE SYSTEM LINES……………………………………………………………… 10 – 6
• 185. BLADE SYSTEM PUMP ……………………………………………………………………. 10 – 7
• 186. BLADE SYSTEM VALVE 10 – 8
• 187. 405 BLADE VALVE LINKAGE ……………………………………………………………. 10 – 9
• 188. 605 BLADE VALVE LINKAGE ………………………………………………………….. 10 – 10
• 189. 605DA DUAL WATER TANK ……………………………………………………………. 10 – 11
• 190. 605DA DRUM SPRINKLER ……………………………………………………………… 10 – 12
• 191. 605DA TIRE SPRINKLER………………………………………………………………… 10 – 13
• 192. 605DA TIRE SCRAPER …………………………………………………………………… 10 – 14
• 193. 605DA DRUM SCRAPER ………………………………………………………………… 10 – 14
• 194. 605DA SPRINKLER CONTROL ……………………………………………………….. 10 – 15