JCB 225, 225T, 260, 260T, 280, 300, 300T, 330, 320T Operator Manual 9811-9550

Description

• Model List:
  • 225, 225T, 260, 260T, 280, 300, 300T, 330, 320T

• 1. Safety Notices
• 2. Important Information …………………………………………………………………………1
• 3. The Operator Manual …………………………………………………………………….1
• 4. Safety Warnings ……………………………………………………………………………1
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..3
• 7. Machine Model and Serial Number ………………………………………………….3
• 8. Using this Manual ………………………………………………………………………….3
• 9. Left Side, Right Side ………………………………………………………………………3
• 10. Cross References ………………………………………………………………………….3
• 11. Location of Manual ………………………………………………………………………..4
• 12. Machine Description …………………………………………………………………………..6
• 13. The JCB Skid Steer Loader …………………………………………………………….6
• 14. Intended Use ………………………………………………………………………………..6
• 15. Component Locations ……………………………………………………………………6
• 16. Safety Check List ……………………………………………………………………………….8
• 17. Safety – Yours and Others ………………………………………………………………8
• 18. General Safety ……………………………………………………………………………..8
• 19. Operating Safety …………………………………………………………………………10
• 20. Maintenance Safety ……………………………………………………………………..14
• 21. Safety Labels …………………………………………………………………………………..19
• 22. Introduction …………………………………………………………………………………19
• 23. Safety Label Identification …………………………………………………………….20
• 24. Identifying Your Machine …………………………………………………………………..23
• 25. Machine Identification Plate ………………………………………………………….23
• 26. Component Identification ………………………………………………………………24
• 27. ROPS and FOPS ………………………………………………………………………..25
• 28. Machine Security ……………………………………………………………………………..26
• 29. Introduction …………………………………………………………………………………26
• 30. JCB Plantguard …………………………………………………………………………..26
• 31. Construction Equipment Security And Registration Scheme (CESAR) .26
• 32. Operation
• 33. Introduction ……………………………………………………………………………………..27
• 34. Before Entering the Cab ……………………………………………………………………28
• 35. Entering and Leaving the Cab ……………………………………………………………29
• 36. Emergency Exits …………………………………………………………………………30
• 37. Doors and Windows …………………………………………………………………………31
• 38. Opening and Closing the Door ………………………………………………………31
• 39. Opening and Closing the Side Window …………………………………………..32
• 40. Glass …………………………………………………………………………………………32
• 41. Seat Controls …………………………………………………………………………………..33
• 42. Introduction …………………………………………………………………………………33
• 43. Operators Seat – Mechanical Suspension ……………………………………….33
• 44. Operators Seat – Heated Air Suspension ………………………………………..34
• 45. Seat Belt …………………………………………………………………………………………35
• 46. Inertia Reel Seat Belt …………………………………………………………………..35
• 47. Visibility Aids ……………………………………………………………………………………36
• 48. Mirrors and Adjustment ………………………………………………………………..36
• 49. Machine Maskings ……………………………………………………………………….37
• 50. Cab Layout ……………………………………………………………………………………..38
• 51. Component Key …………………………………………………………………………..39
• 52. Drive Controls, Switches and Instruments ……………………………………………40
• 53. Drive Controls ……………………………………………………………………………..40
• 54. Switches …………………………………………………………………………………….43
• 55. Instruments …………………………………………………………………………………53
• 56. Radio …………………………………………………………………………………………58
• 57. Operating Levers and Pedals …………………………………………………………….61
• 58. Loader Controls …………………………………………………………………………..61
• 59. Foot Pedals ………………………………………………………………………………..63
• 60. Parallel Lift Operation (option) ……………………………………………………….64
• 61. Safety Equipment …………………………………………………………………………….65
• 62. Control Locks ……………………………………………………………………………..65
• 63. Rotating Beacon (Optional) …………………………………………………………..67
• 64. Fire Extinguisher (Optional) …………………………………………………………..67
• 65. Before Starting The Engine ……………………………………………………………….69
• 66. Starting the Engine …………………………………………………………………………..70
• 67. Ambient Temperatures -20°C and Below ………………………………………..71
• 68. Ambient Temperatures -12°C to -20°C ……………………………………………71
• 69. Ambient Temperatures 0°C to -12°C ………………………………………………72
• 70. Preparing The Machine For Travel ……………………………………………………..74
• 71. Travelling Position ……………………………………………………………………….74
• 72. Road Lights ………………………………………………………………………………..76
• 73. Testing the Park Brake ……………………………………………………………………..77
• 74. Getting the Machine Moving ………………………………………………………………78
• 75. Getting Moving ……………………………………………………………………………78
• 76. Stopping and Parking the Machine ……………………………………………………..79
• 77. Working With The Machine ……………………………………………………………….80
• 78. Operating Practices and Site Safety ………………………………………………80
• 79. Clothing and Safety Equipment ……………………………………………………..80
• 80. Danger Zone ………………………………………………………………………………80
• 81. Lifting (Object Handling) ……………………………………………………………….80
• 82. Log Moving-Handling ……………………………………………………………………80
• 83. Safety Practices ………………………………………………………………………….81
• 84. Operating Practices ……………………………………………………………………..82
• 85. Working With The Loader ……………………………………………………………..84
• 86. Use of Machines on Gradients or Slopes ………………………………………..85
• 87. Operating Environment ……………………………………………………………………..86
• 88. Operating in High Temperatures ……………………………………………………86
• 89. Operating in Low Temperatures …………………………………………………….86
• 90. Operating in Dusty or Sandy Areas ………………………………………………..86
• 91. Operating in Coastal Regions ……………………………………………………….86
• 92. Operating on Wet or Soft Ground …………………………………………………..86
• 93. Refuelling The Machine …………………………………………………………………….87
• 94. Low Fuel Levels ………………………………………………………………………….87
• 95. Filling the Tank ……………………………………………………………………………87
• 96. Moving A Disabled Machine ………………………………………………………………89
• 97. Retrieval …………………………………………………………………………………….89
• 98. Load Recovery Procedure …………………………………………………………….89
• 99. Safe Lifting Procedure ………………………………………………………………….90
• 100. Transporting The Machine …………………………………………………………………92
• 101. Using a Trailer …………………………………………………………………………….92
• 102. Using a Truck ……………………………………………………………………………..93
• 103. Transportation Safety …………………………………………………………………..94
• 104. Storage of the Machine …………………………………………………………………….95
• 105. Introduction …………………………………………………………………………………95
• 106. Storage Area ………………………………………………………………………………95
• 107. Prepare the Machine for Storage …………………………………………………..95
• 108. Put the Machine into Storage ………………………………………………………..95
• 109. During Storage ……………………………………………………………………………95
• 110. Take the Machine Out of Storage …………………………………………………..96
• 111. Routine Maintenance
• 112. Service Requirements ………………………………………………………………………97
• 113. Introduction …………………………………………………………………………………97
• 114. Owner-Operator Support ………………………………………………………………97
• 115. Service-Maintenance Agreements …………………………………………………97
• 116. Fit for Purpose Tests for Lifting Equipment ………………………………………98
• 117. Obtaining Replacement Parts ………………………………………………………..98
• 118. Health and Safety …………………………………………………………………………….99
• 119. Lubricants …………………………………………………………………………………..99
• 120. Battery ……………………………………………………………………………………..101
• 121. Service Schedules ………………………………………………………………………….103
• 122. Introduction ……………………………………………………………………………….103
• 123. How to Use the Service Schedules ………………………………………………103
• 124. Calendar Equivalents …………………………………………………………………103
• 125. Service Label …………………………………………………………………………….104
• 126. Pre-start Cold Checks, Service Points and Fluid Levels ………………….107
• 127. Fluids, Lubricants and Capacities …………………………………………………….. 111
• 128. Coolant Mixtures ………………………………………………………………………. 112
• 129. Fuels ……………………………………………………………………………………….. 113
• 130. Tools ……………………………………………………………………………………………. 116
• 131. Carrying Tools onto the Machine …………………………………………………. 116
• 132. Tool Locations (optional) ……………………………………………………………. 116
• 133. Prepare the Machine for Maintenance ……………………………………………… 117
• 134. Introduction ………………………………………………………………………………. 117
• 135. How to Prepare the Machine for Maintenance (Loader Arm Lowered) 118
• 136. How to Prepare the Machine for Maintenance (Loader Arm Lifted) ….. 118
• 137. How to Prepare the Machine for Maintenance (Loader Arm and Cab Lifted)
• 138. 121
• 139. Cleaning the Machine ……………………………………………………………………..122
• 140. Introduction ……………………………………………………………………………….122
• 141. Preparing the Machine for Cleaning ……………………………………………..122
• 142. Cleaning the Machine …………………………………………………………………122
• 143. Checking for Damage ……………………………………………………………………..126
• 144. Check the Machine Body and Structure ………………………………………..126
• 145. Check the Tyres ………………………………………………………………………..126
• 146. Check the Seat and Seat Belt ……………………………………………………..126
• 147. Check the Hydraulic Hoses and Fittings ……………………………………….127
• 148. Checking the ROPS-FOPS Structure ……………………………………………127
• 149. Greasing ……………………………………………………………………………………….128
• 150. Introduction ……………………………………………………………………………….128
• 151. Preparing the Machine for Greasing …………………………………………….128
• 152. Every 50 Hours ………………………………………………………………………….129
• 153. Access Panels ……………………………………………………………………………….131
• 154. Introduction ……………………………………………………………………………….131
• 155. Rear Door …………………………………………………………………………………131
• 156. Engine Top Cover ………………………………………………………………………132
• 157. Cab ………………………………………………………………………………………….133
• 158. Heater and Air Conditioning (option) …………………………………………………136
• 159. Changing the Intake Filter …………………………………………………………..136
• 160. Changing the Re-circulation Filter ………………………………………………..136
• 161. Electrical System ……………………………………………………………………………137
• 162. Battery ……………………………………………………………………………………..137
• 163. Jump Starting the Engine ……………………………………………………………139
• 164. Fuses and Relays ………………………………………………………………………140
• 165. Battery Isolator (Option) ……………………………………………………………..144
• 166. Engine ………………………………………………………………………………………….145
• 167. Oil and Filters ……………………………………………………………………………145
• 168. Cooling system ………………………………………………………………………….148
• 169. Alternator Belt ……………………………………………………………………………150
• 170. Engine Air Filter …………………………………………………………………………153
• 171. Engine Exhaust …………………………………………………………………………155
• 172. Fuel System …………………………………………………………………………………..156
• 173. Introduction ……………………………………………………………………………….156
• 174. Draining the Primary Water Separator and Engine Fuel Filter ………….157
• 175. Changing the Primary Water Separator Filter ………………………………..158
• 176. Fuel Filter …………………………………………………………………………………159
• 177. Hydraulic System ……………………………………………………………………………161
• 178. Introduction ……………………………………………………………………………….161
• 179. Releasing the Auxiliary Hydraulic Pressure …………………………………..162
• 180. Oil and Filters ……………………………………………………………………………163
• 181. Hydraulic Tank Breather ……………………………………………………………..165
• 182. Transmission …………………………………………………………………………………166
• 183. Drive Chain Lubrication – Wheeled Machines ………………………………..166
• 184. Drain Line Screen Filter Adapter ………………………………………………….167
• 185. Tyres and Wheels …………………………………………………………………………..168
• 186. Tyre Inflation ……………………………………………………………………………..168
• 187. Checking the Wheel Nut Torques …………………………………………………169
• 188. Tracks …………………………………………………………………………………………..170
• 189. Track Adjustment ……………………………………………………………………….170
• 190. Front Screen Washer (optional) ……………………………………………………….171
• 191. Checking the Level …………………………………………………………………….171
• 192. Fire Extinguisher (if fitted) ………………………………………………………………..172
• 193. Checking the Fire Extinguisher ……………………………………………………172
• 194. Optional Attachments
• 195. Introduction ……………………………………………………………………………………173
• 196. Attachments For Your Machine ………………………………………………………..174
• 197. Impact Protection ……………………………………………………………………………184
• 198. Connecting-Disconnecting Hydraulic Hoses ……………………………………….185
• 199. Introduction ……………………………………………………………………………….185
• 200. Connecting the Hydraulic Hoses ………………………………………………….185
• 201. Disconnecting the Hydraulic Hoses ………………………………………………186
• 202. Quick Release Couplings ……………………………………………………………187
• 203. Auxiliary Operation …………………………………………………………………………189
• 204. Normal Operation ………………………………………………………………………189
• 205. High Flow Operation …………………………………………………………………..189
• 206. Hydraulic Quick Hitch Control …………………………………………………………..191
• 207. To Release the Attachment …………………………………………………………191
• 208. To Engage the Attachment ………………………………………………………….191
• 209. Manual Quickhitch Control ………………………………………………………………193
• 210. Engaging the Shovel-Attachments ……………………………………………….193
• 211. Disengaging the Shovel-Attachments ……………………………………………195
• 212. Attachment Frame ………………………………………………………………………….196
• 213. Installation and Removal …………………………………………………………….196
• 214. Shovels …………………………………………………………………………………………197
• 215. Bucket ……………………………………………………………………………………..197
• 216. 6-in-1 Shovel …………………………………………………………………………….198
• 217. Grapple Bucket ………………………………………………………………………………201
• 218. Installation and Removal …………………………………………………………….201
• 219. Operation ………………………………………………………………………………….201
• 220. Maintenance ……………………………………………………………………………..202
• 221. Storage …………………………………………………………………………………….202
• 222. Pallet Forks ……………………………………………………………………………………203
• 223. Installation and Removal …………………………………………………………….203
• 224. Operation ………………………………………………………………………………….203
• 225. Road Travel ………………………………………………………………………………203
• 226. Maintenance ……………………………………………………………………………..203
• 227. Manure-Silage Fork with Top Grab ……………………………………………………204
• 228. Installation and Removal …………………………………………………………….204
• 229. Operation ………………………………………………………………………………….204
• 230. Preparing for Travel ……………………………………………………………………204
• 231. Maintenance ……………………………………………………………………………..204
• 232. Snow Blade …………………………………………………………………………………..205
• 233. Installation and Removal …………………………………………………………….205
• 234. Operation ………………………………………………………………………………….205
• 235. Maintenance ……………………………………………………………………………..206
• 236. Specifications
• 237. Static Dimensions …………………………………………………………………………..209
• 238. Wheeled Machines – Vertical Lift ………………………………………………….209
• 239. Wheeled Machines – Radial Lift …………………………………………………… 211
• 240. Tracked Machines – Vertical Lift …………………………………………………..212
• 241. Tracked Machines – Radial Lift …………………………………………………….213
• 242. Performance Dimensions ………………………………………………………………..214
• 243. Wheeled Machines …………………………………………………………………….214
• 244. Tracked Machines ……………………………………………………………………..214
• 245. Machine Weights ……………………………………………………………………………215
• 246. Tyre Sizes And Pressures ……………………………………………………………….216
• 247. Noise Data …………………………………………………………………………………….217
• 248. Introduction ……………………………………………………………………………….217
• 249. All Machines ……………………………………………………………………………..217
• 250. Vibration Data ………………………………………………………………………………..218
• 251. Introduction ……………………………………………………………………………….218
• 252. Skid Steer Loader – 225, 260, 280, 300, 330 ………………………………….219
• 253. Skid Steer Loader – 225T, 260T, 300T, 320T ………………………………….220
• 254. Travel Speeds ………………………………………………………………………………..221
• 255. Auxiliary Pressures …………………………………………………………………………222
• 256. European Community Standards
• 257. EC Declaration of Conformity …………………………………………………………..223
• 258. Introduction ……………………………………………………………………………….223
• 259. Explanation of the EC Declaration of Conformity ……………………………225
• 260. Warranty Information
• 261. Machine Service Record Sheet ………………………………………………………..227
• 262. Registration Information ………………………………………………………………….229