JCB 3C Backhoe Loader Operator Manual 9811-2400

Description

• Model List:
  • 3C Backhoe Loader

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………..vii
• 3. The Operator Manual ……………………………………………………………………vii
• 4. Safety Warnings …………………………………………………………………………..vii
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………2
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Backhoe Loader ………………………………………………………………3
• 16. Intended Use ………………………………………………………………………………..3
• 17. Component List …………………………………………………………………………….3
• 18. Safety Check List ……………………………………………………………………………….4
• 19. Safety – Yours and Others ………………………………………………………………4
• 20. General Safety ……………………………………………………………………………..4
• 21. Operating Safety …………………………………………………………………………..6
• 22. Maintenance Safety ……………………………………………………………………….9
• 23. Safety Decals ………………………………………………………………………………….15
• 24. Introduction …………………………………………………………………………………15
• 25. Safety Decal Recognition ……………………………………………………………..16
• 26. Identifying Your Machine …………………………………………………………………..18
• 27. Machine Identification Plate ………………………………………………………….18
• 28. Component Identification Plates …………………………………………………….19
• 29. Transmission Identification Numbers ……………………………………………..20
• 30. ROPS-FOPS Certification plate ……………………………………………………..21
• 31. FOPS Data Plate …………………………………………………………………………21
• 32. Machine Security ……………………………………………………………………………..22
• 33. Introduction …………………………………………………………………………………22
• 34. JCB Plantguard …………………………………………………………………………..22
• 35. Construction Equipment Security And Registration Scheme (CESAR) .22
• 36. Operation
• 37. Introduction ……………………………………………………………………………………..23
• 38. Before Entering the Cab ……………………………………………………………………24
• 39. Entering and Leaving the Cab ……………………………………………………………25
• 40. Doors and Windows …………………………………………………………………………26
• 41. Opening and Closing the Door ………………………………………………………26
• 42. Opening and Closing the Side Windows …………………………………………27
• 43. Opening and Closing the Rear Window ………………………………………….27
• 44. Seat Controls …………………………………………………………………………………..29
• 45. Introduction …………………………………………………………………………………29
• 46. Standard Seat ……………………………………………………………………………..29
• 47. Seat Belt …………………………………………………………………………………………32
• 48. Inertia Reel Seat Belt …………………………………………………………………..32
• 49. Visibility Aids ……………………………………………………………………………………33
• 50. Mirrors and Adjustment ………………………………………………………………..33
• 51. Cab Layout ……………………………………………………………………………………..34
• 52. Component key …………………………………………………………………………..35
• 53. Drive Controls, Switches and Instruments ……………………………………………36
• 54. Drive Controls ……………………………………………………………………………..36
• 55. Switches …………………………………………………………………………………….38
• 56. Instruments …………………………………………………………………………………41
• 57. Air Conditioning and Heater Controls ……………………………………………..43
• 58. Operating Levers ……………………………………………………………………………..44
• 59. Loader Controls …………………………………………………………………………..44
• 60. Loader Shovel …………………………………………………………………………….45
• 61. Stabiliser Controls ……………………………………………………………………….48
• 62. Backhoe Controls ………………………………………………………………………..50
• 63. Safety Equipment …………………………………………………………………………….60
• 64. Boom and Slew Locks ………………………………………………………………….60
• 65. Control Lever Locks (If Fitted) ……………………………………………………….62
• 66. Beacon ………………………………………………………………………………………63
• 67. Fire Extinguisher (if fitted) …………………………………………………………….64
• 68. Before Starting the Engine …………………………………………………………………65
• 69. Starting The Engine ………………………………………………………………………….67
• 70. Preparing The Machine For Travel ……………………………………………………..69
• 71. Backhoe Attachments ………………………………………………………………….69
• 72. Tucked In Travel Position ……………………………………………………………..69
• 73. Central Protruding Travel Position ………………………………………………….70
• 74. Road Travel Position ……………………………………………………………………70
• 75. Site Travelling Position …………………………………………………………………71
• 76. Getting The Machine Moving ……………………………………………………………..73
• 77. Operating Practices ……………………………………………………………………..73
• 78. Stopping and Parking the Machine ……………………………………………………..75
• 79. Working With The Machine ……………………………………………………………….77
• 80. Operating Practices and Site Safety ………………………………………………77
• 81. Safety Practices ………………………………………………………………………….77
• 82. Danger Zone ………………………………………………………………………………79
• 83. Log Moving-Handling ……………………………………………………………………79
• 84. Working with the Loader ……………………………………………………………….80
• 85. Working With The Backhoe …………………………………………………………..82
• 86. Operating Environment ……………………………………………………………………..90
• 87. Introduction …………………………………………………………………………………90
• 88. Operating in Low Temperatures …………………………………………………….90
• 89. Operating in High Temperatures ……………………………………………………90
• 90. Operating in Dusty or Sandy Areas ………………………………………………..90
• 91. Operating in Coastal Regions ……………………………………………………….90
• 92. Operating on Wet or Soft Ground …………………………………………………..90
• 93. Refuelling the Machine ……………………………………………………………………..91
• 94. Low Fuel Levels ………………………………………………………………………….91
• 95. Filling the Tank ……………………………………………………………………………91
• 96. Moving A Disabled Machine ………………………………………………………………93
• 97. Towing and Retrieval ……………………………………………………………………93
• 98. Transporting The Machine …………………………………………………………………95
• 99. Lifting A Machine ……………………………………………………………………………..97
• 100. Storage of the Machine …………………………………………………………………….99
• 101. Introduction …………………………………………………………………………………99
• 102. Storage Area ………………………………………………………………………………99
• 103. Prepare the Machine for Storage …………………………………………………..99
• 104. Put the Machine into Storage ………………………………………………………..99
• 105. During Storage ……………………………………………………………………………99
• 106. Take the Machine Out of Storage …………………………………………………100
• 107. Routine Maintenance
• 108. Service Requirements …………………………………………………………………….101
• 109. Introduction ……………………………………………………………………………….101
• 110. Owner-Operator Support …………………………………………………………….101
• 111. Service-Maintenance Agreements ……………………………………………….101
• 112. Initial Service and Inspection (100 Hours) ……………………………………..101
• 113. Lifting Regulations – Inspections and Tests ……………………………………102
• 114. Obtaining Replacement Parts ………………………………………………………102
• 115. Health and Safety …………………………………………………………………………..103
• 116. Lubricants …………………………………………………………………………………103
• 117. Battery ……………………………………………………………………………………..105
• 118. Service Schedules ………………………………………………………………………….107
• 119. Introduction ……………………………………………………………………………….107
• 120. How to Use the Service Schedules ………………………………………………107
• 121. Calendar Equivalents …………………………………………………………………107
• 122. Pre-start Cold Checks, Service Points and Fluid Levels ………………….108
• 123. Functional Test and Final Inspection ……………………………………………. 111
• 124. Fluids, Lubricants and Capacities …………………………………………………….. 113
• 125. Coolant Mixtures ………………………………………………………………………. 115
• 126. Fuels ……………………………………………………………………………………….. 116
• 127. Tools ……………………………………………………………………………………………. 119
• 128. Toolbox (If fitted) ……………………………………………………………………….. 119
• 129. Carrying Tools onto the Machine …………………………………………………. 119
• 130. Prepare the Machine for Maintenance ………………………………………………120
• 131. Introduction ……………………………………………………………………………….120
• 132. How to Make the Machine Safe (Loader Arm Lowered) ………………….121
• 133. How to Make the Machine Safe (Loader Arm Lifted) ………………………121
• 134. Cleaning the Machine ……………………………………………………………………..123
• 135. Introduction ……………………………………………………………………………….123
• 136. Preparing the Machine for Cleaning ……………………………………………..123
• 137. Cleaning the Machine …………………………………………………………………124
• 138. Checking for Damage ……………………………………………………………………..127
• 139. Check the Machine Body and Structure ………………………………………..127
• 140. Check the Tyres ………………………………………………………………………..127
• 141. Check the Seat and Seat Belt ……………………………………………………..127
• 142. Check the Hydraulic Hoses and Fittings ……………………………………….127
• 143. Checking the ROPS-FOPS Structure ……………………………………………128
• 144. Greasing ……………………………………………………………………………………….129
• 145. Introduction ……………………………………………………………………………….129
• 146. Preparing the Machine for Greasing …………………………………………….129
• 147. Loader Arms ……………………………………………………………………………..130
• 148. Backhoe and Quickhitch ……………………………………………………………..131
• 149. Front Axle (2 Wheel Drive Machines) ……………………………………………132
• 150. Front Axle (4 Wheel Drive Machines) ……………………………………………132
• 151. Extending Dipper ……………………………………………………………………….133
• 152. Driveshafts ……………………………………………………………………………….133
• 153. 6-in-1 Clamshovel ……………………………………………………………………..134
• 154. Stabilisers …………………………………………………………………………………134
• 155. Loader Quickhitch ……………………………………………………………………..135
• 156. Kingpost …………………………………………………………………………………..135
• 157. Access Panels ……………………………………………………………………………….136
• 158. Engine Cover – Canopy Machines Only ………………………………………..136
• 159. Front Grille ………………………………………………………………………………..137
• 160. Cab Heater Filter ……………………………………………………………………………138
• 161. Cleaning the Cab Heater Fresh Air Filter ………………………………………138
• 162. Brakes ………………………………………………………………………………………….139
• 163. Park Brake ………………………………………………………………………………..139
• 164. Foot Brake ………………………………………………………………………………..141
• 165. Electrical System ……………………………………………………………………………142
• 166. Battery ……………………………………………………………………………………..142
• 167. Jump Starting The Engine …………………………………………………………..144
• 168. Fuses ……………………………………………………………………………………….145
• 169. Relays ……………………………………………………………………………………..147
• 170. Engine ………………………………………………………………………………………….148
• 171. Oil and Filter ……………………………………………………………………………..148
• 172. Cooling System …………………………………………………………………………150
• 173. Front End Accessory Drive Belt …………………………………………………..152
• 174. Air Filter ……………………………………………………………………………………154
• 175. Fuel System …………………………………………………………………………………..155
• 176. Introduction ……………………………………………………………………………….155
• 177. Water Separator and Engine Fuel Filter ………………………………………..155
• 178. Bleeding the System ………………………………………………………………….160
• 179. Hydraulic System ……………………………………………………………………………161
• 180. Introduction ……………………………………………………………………………….161
• 181. Releasing the Hydraulic Pressure ………………………………………………..161
• 182. Hydraulic Tank Filler Cap ……………………………………………………………162
• 183. Oil and Filter ……………………………………………………………………………..163
• 184. Changing the Filter Element ………………………………………………………..164
• 185. Changing the Suction Strainer ……………………………………………………..165
• 186. Transmission …………………………………………………………………………………166
• 187. Gearbox ……………………………………………………………………………………166
• 188. Axles (All Wheel Steer Machines) ………………………………………………..169
• 189. Axles (Two Wheel Steer Machines) ………………………………………………171
• 190. Tyres and Wheels …………………………………………………………………………..173
• 191. Tyre Inflation ……………………………………………………………………………..173
• 192. Checking the Wheel Nut Torques …………………………………………………174
• 193. Wear Pads …………………………………………………………………………………….175
• 194. Extradig Dipper Wear Pads …………………………………………………………175
• 195. Stabiliser Legs (Sideshift Machines Only) ……………………………………..177
• 196. Windscreen Washer ……………………………………………………………………….178
• 197. Checking the Level …………………………………………………………………….178
• 198. Fire Extinguisher (if fitted) ………………………………………………………………..179
• 199. Checking the Fire Extinguisher ……………………………………………………179
• 200. Optional Attachments
• 201. Introduction ……………………………………………………………………………………181
• 202. Attachments For Your Machine ………………………………………………………..182
• 203. Connecting-Disconnecting Hydraulic Hoses ……………………………………….183
• 204. Introduction ……………………………………………………………………………….183
• 205. Connecting the Hydraulic Hoses ………………………………………………….183
• 206. Disconnecting the Hydraulic Hoses ………………………………………………184
• 207. Quick Release Couplings ……………………………………………………………185
• 208. Attachment Operation ……………………………………………………………………..187
• 209. Operating Attachments With Extending Dipper ………………………………187
• 210. Loader Quickhitch …………………………………………………………………………..188
• 211. Installing The Quickhitch Carriage ……………………………………………….188
• 212. Removing The Quickhitch Carriage ……………………………………………..189
• 213. Installing Loader Quickhitch Attachments ……………………………………..189
• 214. Removing Loader Quickhitch Attachments ……………………………………190
• 215. Backhoe Quickhitch (Mechanical Type) …………………………………………….192
• 216. Installing The Quickhitch …………………………………………………………….192
• 217. Removing The Quickhitch …………………………………………………………..193
• 218. Installing Backhoe Quickhitch Attachments ……………………………………193
• 219. Removing Backhoe Quickhitch Attachments ………………………………….194
• 220. Directly Mounted Backhoe Attachments …………………………………………….196
• 221. Installing Directly Mounted Backhoe Attachments ………………………….196
• 222. Side Tip Shovel ……………………………………………………………………………..198
• 223. Safety Decals ……………………………………………………………………………198
• 224. Safety and Control ……………………………………………………………………..199
• 225. Side Tip Operation ……………………………………………………………………..199
• 226. Daily Maintenance ……………………………………………………………………..201
• 227. Specifications
• 228. Lifting (Object Handling) And Safe Working Loads ……………………………..203
• 229. Introduction ……………………………………………………………………………….203
• 230. Safe Working Loads …………………………………………………………………..203
• 231. Safe Working Loads – Craning …………………………………………………….204
• 232. Backhoe Bucket Weights And Dimensions ………………………………………..205
• 233. General Purpose Buckets (Standard Profile) …………………………………205
• 234. General Purpose Buckets (Deep Profile) ………………………………………205
• 235. Grading Buckets ………………………………………………………………………..205
• 236. Jaw Bucket ……………………………………………………………………………….205
• 237. Tapered Ditching Buckets ……………………………………………………………206
• 238. Excavator Quick Hitch ………………………………………………………………..206
• 239. Static Dimensions …………………………………………………………………………..207
• 240. 3C Machines …………………………………………………………………………….207
• 241. Hydraulic Hose Burst Pressures ……………………………………………………….208
• 242. Noise Data …………………………………………………………………………………….209
• 243. Vibration Data ………………………………………………………………………………..210
• 244. Introduction ……………………………………………………………………………….210
• 245. 3C …………………………………………………………………………………………… 211
• 246. Tyre Sizes And Pressures ……………………………………………………………….212
• 247. Warranty Information
• 248. Machine Service Record Sheet ………………………………………………………..213
• 249. Registration Information ………………………………………………………………….215