JCB 3CX Backhoe Loader Operator Manual 9831-2700

Description

• Model List:
  • 3CX Backhoe Loader

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cross References ………………………………………………………………………………………………………………… 1
• 8. Location of Manual ………………………………………………………………………………………………………………. 1
• 9. Safety
• 10. Safety – Yours and Others …………………………………………………………………………………………………….. 2
• 11. Safety Warnings …………………………………………………………………………………………………………………… 2
• 12. General Safety …………………………………………………………………………………………………………………….. 3
• 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 4
• 14. About the Product
• 15. Introduction
• 16. General ……………………………………………………………………………………………………………………………….. 5
• 17. Name and Address of the Manufacturer …………………………………………………………………………………. 5
• 18. Product Compliance ……………………………………………………………………………………………………………… 5
• 19. Description
• 20. General ……………………………………………………………………………………………………………………………….. 6
• 21. Intended Use ……………………………………………………………………………………………………………………….. 6
• 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 6
• 23. Optional Equipment and Attachments …………………………………………………………………………………….. 6
• 24. Danger Zone ……………………………………………………………………………………………………………………….. 6
• 25. Main Component Locations …………………………………………………………………………………………………… 7
• 26. Product and Component Identification
• 27. Machine ………………………………………………………………………………………………………………………………. 8
• 28. Engine ………………………………………………………………………………………………………………………………… 8
• 29. Axle ……………………………………………………………………………………………………………………………………. 9
• 30. Gearbox …………………………………………………………………………………………………………………………….. 10
• 31. Operator Protective Structure ………………………………………………………………………………………………. 10
• 32. Hydraulic Pump ………………………………………………………………………………………………………………….. 11
• 33. Safety Labels
• 34. General ……………………………………………………………………………………………………………………………… 12
• 35. Safety Label Identification ……………………………………………………………………………………………………. 13
• 36. Operator Station
• 37. Component Locations …………………………………………………………………………………………………………. 15
• 38. Interior Switches
• 39. Ignition Switch ……………………………………………………………………………………………………………………. 17
• 40. Multi-Purpose Switch ………………………………………………………………………………………………………….. 17
• 41. Cab Interior Light ……………………………………………………………………………………………………………….. 18
• 42. Console Switches
• 43. General ……………………………………………………………………………………………………………………………… 19
• 44. Road Lights ……………………………………………………………………………………………………………………….. 19
• 45. Hazard Warning Lights ……………………………………………………………………………………………………….. 19
• 46. Front Work Lights ………………………………………………………………………………………………………………. 19
• 47. Rear Work Lights ……………………………………………………………………………………………………………….. 20
• 48. Four Wheel Drive Selector ………………………………………………………………………………………………….. 20
• 49. Beacon ……………………………………………………………………………………………………………………………… 20
• 50. Kingpost Clamp ………………………………………………………………………………………………………………….. 20
• 51. Rear Window Wiper ……………………………………………………………………………………………………………. 20
• 52. Return To Dig Enable …………………………………………………………………………………………………………. 20
• 53. Hammer …………………………………………………………………………………………………………………………….. 20
• 54. Operation
• 55. Introduction
• 56. General ……………………………………………………………………………………………………………………………… 21
• 57. Operating Safety
• 58. General ……………………………………………………………………………………………………………………………… 22
• 59. Worksite Safety ………………………………………………………………………………………………………………….. 24
• 60. Risk Assessment ……………………………………………………………………………………………………………….. 25
• 61. Walk-Around Inspection
• 62. General ……………………………………………………………………………………………………………………………… 27
• 63. Entering and Leaving the Operator Station
• 64. General ……………………………………………………………………………………………………………………………… 28
• 65. Doors
• 66. Operator Door ……………………………………………………………………………………………………………………. 29
• 67. Windows
• 68. Side Window ……………………………………………………………………………………………………………………… 30
• 69. Rear Window …………………………………………………………………………………………………………………….. 30
• 70. Battery Isolator
• 71. General ……………………………………………………………………………………………………………………………… 32
• 72. Before Starting the Engine
• 73. General ……………………………………………………………………………………………………………………………… 33
• 74. Operator Seat
• 75. General ……………………………………………………………………………………………………………………………… 35
• 76. Suspension Seat ………………………………………………………………………………………………………………… 35
• 77. Seat Belt
• 78. General ……………………………………………………………………………………………………………………………… 37
• 79. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 37
• 80. Mirrors
• 81. General ……………………………………………………………………………………………………………………………… 39
• 82. Starting the Engine
• 83. General ……………………………………………………………………………………………………………………………… 40
• 84. Immobiliser ………………………………………………………………………………………………………………………… 41
• 85. Warming Up ………………………………………………………………………………………………………………………. 43
• 86. Stopping and Parking
• 87. General ……………………………………………………………………………………………………………………………… 45
• 88. Preparing for Travel
• 89. General ……………………………………………………………………………………………………………………………… 47
• 90. Preparing for Road Travel …………………………………………………………………………………………………… 48
• 91. Preparing for Worksite Travel ………………………………………………………………………………………………. 49
• 92. Beacon ……………………………………………………………………………………………………………………………… 50
• 93. Safety Equipment
• 94. Boom Lock ………………………………………………………………………………………………………………………… 51
• 95. Slew Lock …………………………………………………………………………………………………………………………. 52
• 96. Drive Controls
• 97. Steering Wheel ………………………………………………………………………………………………………………….. 54
• 98. Accelerator Pedal ……………………………………………………………………………………………………………….. 54
• 99. Hand Throttle Control …………………………………………………………………………………………………………. 54
• 100. Service Brake Pedal …………………………………………………………………………………………………………… 54
• 101. Park Brake ………………………………………………………………………………………………………………………… 55
• 102. Transmission Drive Lever ……………………………………………………………………………………………………. 55
• 103. Gear Lever ………………………………………………………………………………………………………………………… 56
• 104. Transmission Dump Switch …………………………………………………………………………………………………. 57
• 105. Instruments
• 106. Instrument Panel ………………………………………………………………………………………………………………… 58
• 107. Getting the Machine Moving
• 108. General ……………………………………………………………………………………………………………………………… 67
• 109. Slopes
• 110. General ……………………………………………………………………………………………………………………………… 69
• 111. Driving on Slopes ………………………………………………………………………………………………………………. 69
• 112. Driving the Machine
• 113. Limited Slip Differential (LSD) ……………………………………………………………………………………………… 70
• 114. Operating Levers-Pedals
• 115. General ……………………………………………………………………………………………………………………………… 71
• 116. Control Layouts ………………………………………………………………………………………………………………….. 71
• 117. Loader Controls …………………………………………………………………………………………………………………. 71
• 118. Excavator Arm Controls ………………………………………………………………………………………………………. 75
• 119. Stabiliser Controls ………………………………………………………………………………………………………………. 86
• 120. Auxiliary Circuit Controls ……………………………………………………………………………………………………… 88
• 121. Lifting and Loading
• 122. General ……………………………………………………………………………………………………………………………… 89
• 123. Working with the Loader
• 124. General ……………………………………………………………………………………………………………………………… 90
• 125. Filling the Shovel ……………………………………………………………………………………………………………….. 91
• 126. Loading a Truck …………………………………………………………………………………………………………………. 92
• 127. Working with the Excavator Arm
• 128. General ……………………………………………………………………………………………………………………………… 93
• 129. Preparing to Use the Excavator Arm ……………………………………………………………………………………. 93
• 130. Digging ……………………………………………………………………………………………………………………………… 94
• 131. Extending Dipper ……………………………………………………………………………………………………………….. 95
• 132. Heating, Ventilating and Air-Conditioning (HVAC)
• 133. Air-Conditioning Controls …………………………………………………………………………………………………….. 97
• 134. Face Level Fan ………………………………………………………………………………………………………………….. 98
• 135. Power Sockets
• 136. Auxiliary Power Socket ……………………………………………………………………………………………………….. 99
• 137. Radio
• 138. General ……………………………………………………………………………………………………………………………. 100
• 139. Fire Extinguisher
• 140. General ……………………………………………………………………………………………………………………………. 101
• 141. Moving a Disabled Machine
• 142. General ……………………………………………………………………………………………………………………………. 102
• 143. Getting the Machine Unstuck …………………………………………………………………………………………….. 102
• 144. Jump-Starting the Engine ………………………………………………………………………………………………….. 102
• 145. Retrieval ………………………………………………………………………………………………………………………….. 103
• 146. Loader Arm (Emergency Operation) …………………………………………………………………………………… 105
• 147. Excavator Arm (Emergency Operation) ……………………………………………………………………………….. 105
• 148. Lifting the Machine
• 149. General ……………………………………………………………………………………………………………………………. 106
• 150. Transporting the Machine
• 151. General ……………………………………………………………………………………………………………………………. 109
• 152. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 109
• 153. Operating Environment
• 154. General ……………………………………………………………………………………………………………………………. 111
• 155. Operating in Low Temperatures …………………………………………………………………………………………. 111
• 156. Operating in High Temperatures …………………………………………………………………………………………. 111
• 157. Refuelling
• 158. General ……………………………………………………………………………………………………………………………. 113
• 159. Low Fuel Levels ……………………………………………………………………………………………………………….. 113
• 160. Filling the Tank …………………………………………………………………………………………………………………. 113
• 161. Attachments
• 162. Working with Attachments
• 163. Introduction ………………………………………………………………………………………………………………………. 115
• 164. Attachments for your Machine ……………………………………………………………………………………………. 115
• 165. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 116
• 166. Direct-Mounted Attachments
• 167. General ……………………………………………………………………………………………………………………………. 120
• 168. Quickhitch
• 169. General ……………………………………………………………………………………………………………………………. 122
• 170. Excavator Arm Quickhitch …………………………………………………………………………………………………. 122
• 171. Auxiliary Circuits
• 172. General ……………………………………………………………………………………………………………………………. 127
• 173. Handheld Hydraulic Tool Circuits ………………………………………………………………………………………… 127
• 174. Side-Shift Carriage
• 175. General ……………………………………………………………………………………………………………………………. 129
• 176. Hose Reel
• 177. General ……………………………………………………………………………………………………………………………. 130
• 178. Work Platforms
• 179. General ……………………………………………………………………………………………………………………………. 132
• 180. Hammer
• 181. General ……………………………………………………………………………………………………………………………. 133
• 182. Preservation and Storage
• 183. Cleaning
• 184. General ……………………………………………………………………………………………………………………………. 135
• 185. Preparation ………………………………………………………………………………………………………………………. 135
• 186. Checking For Damage
• 187. General ……………………………………………………………………………………………………………………………. 137
• 188. Storage
• 189. General ……………………………………………………………………………………………………………………………. 138
• 190. Put into Storage ……………………………………………………………………………………………………………….. 138
• 191. During Storage …………………………………………………………………………………………………………………. 138
• 192. Take out of Storage ………………………………………………………………………………………………………….. 139
• 193. Security
• 194. General ……………………………………………………………………………………………………………………………. 140
• 195. JCB Plantguard ………………………………………………………………………………………………………………… 140
• 196. Construction Equipment Security and Registration Scheme (CESAR) …………………………………….. 140
• 197. LiveLink …………………………………………………………………………………………………………………………… 140
• 198. Maintenance
• 199. Introduction
• 200. General ……………………………………………………………………………………………………………………………. 141
• 201. Owner-Operator Support ……………………………………………………………………………………………………. 141
• 202. Service-Maintenance Agreements ………………………………………………………………………………………. 142
• 203. Initial Service and Inspection ……………………………………………………………………………………………… 142
• 204. Obtaining Spare Parts ………………………………………………………………………………………………………. 142
• 205. Maintenance Safety
• 206. General ……………………………………………………………………………………………………………………………. 143
• 207. Fluids and Lubricants ……………………………………………………………………………………………………….. 144
• 208. Maintenance Schedules
• 209. General ……………………………………………………………………………………………………………………………. 148
• 210. How to Use the Maintenance Schedules …………………………………………………………………………….. 148
• 211. Maintenance Intervals ……………………………………………………………………………………………………….. 148
• 212. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 149
• 213. Functional Tests and Final Inspection …………………………………………………………………………………. 151
• 214. Maintenance Positions
• 215. General ……………………………………………………………………………………………………………………………. 154
• 216. Maintenance Position – Loader Arm Lowered ………………………………………………………………………. 154
• 217. Maintenance Position – Loader Arm Raised …………………………………………………………………………. 154
• 218. Service Points
• 219. General ……………………………………………………………………………………………………………………………. 157
• 220. Access Apertures
• 221. General ……………………………………………………………………………………………………………………………. 159
• 222. Engine Compartment Cover ………………………………………………………………………………………………. 159
• 223. Front Grille ………………………………………………………………………………………………………………………. 160
• 224. Tools
• 225. General ……………………………………………………………………………………………………………………………. 162
• 226. Toolbox ……………………………………………………………………………………………………………………………. 162
• 227. Lubrication
• 228. General ……………………………………………………………………………………………………………………………. 163
• 229. Preparation ………………………………………………………………………………………………………………………. 163
• 230. Attachments
• 231. General …………………………………………………………………………………………………………………………… 164
• 232. Body and Framework
• 233. General …………………………………………………………………………………………………………………………… 166
• 234. Kingpost ………………………………………………………………………………………………………………………….. 167
• 235. Loader Arm
• 236. General …………………………………………………………………………………………………………………………… 169
• 237. Excavator Arm
• 238. Lubricate ………………………………………………………………………………………………………………………….. 170
• 239. Extending Dipper ……………………………………………………………………………………………………………… 170
• 240. Stabilisers
• 241. General …………………………………………………………………………………………………………………………… 172
• 242. Wear Pads ………………………………………………………………………………………………………………………. 172
• 243. Operator Station
• 244. General …………………………………………………………………………………………………………………………… 174
• 245. Operator Protective Structure …………………………………………………………………………………………….. 174
• 246. Seat ………………………………………………………………………………………………………………………………… 175
• 247. Seat Belt …………………………………………………………………………………………………………………………. 175
• 248. Controls …………………………………………………………………………………………………………………………… 176
• 249. Heating, Ventilating and Air-Conditioning (HVAC)
• 250. Air-Conditioning ……………………………………………………………………………………………………………….. 177
• 251. Engine
• 252. General …………………………………………………………………………………………………………………………… 179
• 253. Oil …………………………………………………………………………………………………………………………………… 179
• 254. Drive Belt ………………………………………………………………………………………………………………………… 182
• 255. Air Filter
• 256. General …………………………………………………………………………………………………………………………… 184
• 257. Fuel System
• 258. General …………………………………………………………………………………………………………………………… 186
• 259. Fuel Filter ………………………………………………………………………………………………………………………… 186
• 260. Engine Fuel Filter …………………………………………………………………………………………………………….. 187
• 261. Water Separator ………………………………………………………………………………………………………………. 188
• 262. Cooling System
• 263. General ……………………………………………………………………………..