JCB 506-23, 509-23, 512-26 Loadall Operator Manual 9831-5000

Description

• Model List:
  • 506-23, 509-23, 512-26 Loadall

• 1. Acronyms Glossary ……………………………………………………………………………………………………………………… viii
• 2. Introduction
• 3. About this Manual
• 4. Model and Serial Number ……………………………………………………………………………………………………… 1
• 5. Using the Manual …………………………………………………………………………………………………………………. 1
• 6. Left-Hand Side, Right-Hand Side …………………………………………………………………………………………… 1
• 7. Cab-Canopy ………………………………………………………………………………………………………………………… 1
• 8. Cross References ………………………………………………………………………………………………………………… 2
• 9. Safety
• 10. Safety – Yours and Others …………………………………………………………………………………………………….. 3
• 11. Safety Warnings …………………………………………………………………………………………………………………… 3
• 12. General Safety …………………………………………………………………………………………………………………….. 4
• 13. Clothing and Personal Protective Equipment (PPE) …………………………………………………………………. 5
• 14. About the Product
• 15. Introduction
• 16. General ……………………………………………………………………………………………………………………………….. 7
• 17. Name and Address of the Manufacturer …………………………………………………………………………………. 7
• 18. Product Compliance ……………………………………………………………………………………………………………… 7
• 19. Description
• 20. General ……………………………………………………………………………………………………………………………….. 8
• 21. Intended Use ……………………………………………………………………………………………………………………….. 8
• 22. Log Moving-Object Handling ………………………………………………………………………………………………….. 8
• 23. Optional Equipment and Attachments …………………………………………………………………………………….. 8
• 24. Danger Zone ……………………………………………………………………………………………………………………….. 8
• 25. Main Component Locations …………………………………………………………………………………………………… 9
• 26. Product and Component Identification
• 27. Machine …………………………………………………………………………………………………………………………….. 10
• 28. Engine ………………………………………………………………………………………………………………………………. 11
• 29. Axle ………………………………………………………………………………………………………………………………….. 12
• 30. Gearbox …………………………………………………………………………………………………………………………….. 14
• 31. Operator Protective Structure ………………………………………………………………………………………………. 15
• 32. Safety Labels
• 33. General ……………………………………………………………………………………………………………………………… 18
• 34. Safety Label Identification ……………………………………………………………………………………………………. 18
• 35. Operator Station
• 36. Component Locations …………………………………………………………………………………………………………. 20
• 37. Interior Switches
• 38. Ignition Switch ……………………………………………………………………………………………………………………. 22
• 39. Multi-Purpose Switch ………………………………………………………………………………………………………….. 22
• 40. Cab Interior Light ……………………………………………………………………………………………………………….. 23
• 41. Console Switches
• 42. General ……………………………………………………………………………………………………………………………… 25
• 43. Road Lights ……………………………………………………………………………………………………………………….. 25
• 44. Rear Fog Lights …………………………………………………………………………………………………………………. 25
• 45. Hazard Warning Lights ……………………………………………………………………………………………………….. 25
• 46. Work Lights ……………………………………………………………………………………………………………………….. 25
• 47. Transmission Mode …………………………………………………………………………………………………………….. 26
• 48. Transmission Disconnect …………………………………………………………………………………………………….. 26
• 49. Information ………………………………………………………………………………………………………………………… 26
• 50. Tilt Lock …………………………………………………………………………………………………………………………….. 26
• 51. Smooth Ride System (SRS) ………………………………………………………………………………………………… 26
• 52. Automatic Smooth Ride System …………………………………………………………………………………………… 26
• 53. Beacon ……………………………………………………………………………………………………………………………… 27
• 54. Heater ……………………………………………………………………………………………………………………………….. 27
• 55. Window Heater ………………………………………………………………………………………………………………….. 27
• 56. Inner Boom Extend-Retract …………………………………………………………………………………………………. 27
• 57. Controls Isolation ……………………………………………………………………………………………………………….. 27
• 58. Stabiliser Isolation ………………………………………………………………………………………………………………. 27
• 59. Chassis Levelling ……………………………………………………………………………………………………………….. 28
• 60. Hydraulic Function ……………………………………………………………………………………………………………… 28
• 61. Hydraulic Mode ………………………………………………………………………………………………………………….. 28
• 62. Hydraulic Venting ……………………………………………………………………………………………………………….. 28
• 63. Hydraulic Tow Hitch ……………………………………………………………………………………………………………. 28
• 64. Reverse Fan ……………………………………………………………………………………………………………………… 28
• 65. Rear Window Wiper ……………………………………………………………………………………………………………. 29
• 66. Roof Window Wiper ……………………………………………………………………………………………………………. 29
• 67. Auxiliary Hydraulic Circuit ……………………………………………………………………………………………………. 29
• 68. ECO-Power ……………………………………………………………………………………………………………………….. 29
• 69. Auto 2WD ………………………………………………………………………………………………………………………….. 30
• 70. Operation
• 71. Introduction
• 72. General ……………………………………………………………………………………………………………………………… 31
• 73. Operating Safety
• 74. General ……………………………………………………………………………………………………………………………… 32
• 75. Worksite Safety ………………………………………………………………………………………………………………….. 34
• 76. Risk Assessment ……………………………………………………………………………………………………………….. 35
• 77. Walk-Around Inspection
• 78. General ……………………………………………………………………………………………………………………………… 37
• 79. Entering and Leaving the Operator Station
• 80. General ……………………………………………………………………………………………………………………………… 38
• 81. Emergency Exit ………………………………………………………………………………………………………………….. 38
• 82. Doors
• 83. Operator Door ……………………………………………………………………………………………………………………. 40
• 84. Windows
• 85. Rear Window …………………………………………………………………………………………………………………….. 42
• 86. Battery Isolator
• 87. General ……………………………………………………………………………………………………………………………… 43
• 88. Before Starting the Engine
• 89. General ……………………………………………………………………………………………………………………………… 44
• 90. Operator Seat
• 91. General ……………………………………………………………………………………………………………………………… 45
• 92. Basic Seat …………………………………………………………………………………………………………………………. 45
• 93. Suspension Seat ………………………………………………………………………………………………………………… 46
• 94. Heated Seat Controls …………………………………………………………………………………………………………. 49
• 95. Seat Belt
• 96. General ……………………………………………………………………………………………………………………………… 50
• 97. Inertia Reel Seat Belt …………………………………………………………………………………………………………. 50
• 98. Static Seat Belt ………………………………………………………………………………………………………………….. 51
• 99. Starting the Engine
• 100. General ……………………………………………………………………………………………………………………………… 53
• 101. Immobiliser ………………………………………………………………………………………………………………………… 54
• 102. Stopping and Parking
• 103. General ……………………………………………………………………………………………………………………………… 58
• 104. Preparing for Travel
• 105. General ……………………………………………………………………………………………………………………………… 59
• 106. Preparing for Road Travel …………………………………………………………………………………………………… 59
• 107. Preparing for Worksite Travel ………………………………………………………………………………………………. 62
• 108. Smooth Ride System (SRS) ………………………………………………………………………………………………… 65
• 109. Beacon ……………………………………………………………………………………………………………………………… 66
• 110. Safety Equipment
• 111. Control Lock ………………………………………………………………………………………………………………………. 68
• 112. Drive Controls
• 113. Steering Wheel ………………………………………………………………………………………………………………….. 71
• 114. Steering Column ………………………………………………………………………………………………………………… 71
• 115. Accelerator Pedal ……………………………………………………………………………………………………………….. 71
• 116. Service Brake Pedal …………………………………………………………………………………………………………… 71
• 117. Inching Pedal …………………………………………………………………………………………………………………….. 72
• 118. Park Brake ………………………………………………………………………………………………………………………… 72
• 119. Transmission Drive Lever ……………………………………………………………………………………………………. 72
• 120. Gear Lever ………………………………………………………………………………………………………………………… 76
• 121. Steer Mode Control ……………………………………………………………………………………………………………. 82
• 122. Transmission Mode …………………………………………………………………………………………………………….. 82
• 123. Instruments
• 124. Instrument Panel ………………………………………………………………………………………………………………… 83
• 125. Getting the Machine Moving
• 126. General ……………………………………………………………………………………………………………………………. 105
• 127. Slopes
• 128. General ……………………………………………………………………………………………………………………………. 108
• 129. Driving on Slopes …………………………………………………………………………………………………………….. 108
• 130. Working on Slopes …………………………………………………………………………………………………………… 109
• 131. Driving the Machine
• 132. Steer Modes …………………………………………………………………………………………………………………….. 111
• 133. Limited Slip Differential (LSD) ……………………………………………………………………………………………. 112
• 134. TorqueLock ………………………………………………………………………………………………………………………. 112
• 135. Towing Other Equipment …………………………………………………………………………………………………… 113
• 136. Operating Levers-Pedals
• 137. General ……………………………………………………………………………………………………………………………. 125
• 138. Control Layouts ………………………………………………………………………………………………………………… 125
• 139. Boom Controls …………………………………………………………………………………………………………………. 126
• 140. Chassis Levelling Controls ………………………………………………………………………………………………… 130
• 141. Auxiliary Circuit Controls ……………………………………………………………………………………………………. 131
• 142. Lifting and Loading
• 143. General ……………………………………………………………………………………………………………………………. 135
• 144. Load Charts …………………………………………………………………………………………………………………….. 135
• 145. Boom Indicators ……………………………………………………………………………………………………………….. 138
• 146. Inclinometers ……………………………………………………………………………………………………………………. 138
• 147. Interlocks …………………………………………………………………………………………………………………………. 139
• 148. Working with the Boom
• 149. General ……………………………………………………………………………………………………………………………. 140
• 150. Fork Ratings …………………………………………………………………………………………………………………….. 141
• 151. Repositioning the Forks …………………………………………………………………………………………………….. 141
• 152. Working with Pallets …………………………………………………………………………………………………………. 142
• 153. Working with Bales …………………………………………………………………………………………………………… 144
• 154. Working with Irregular Loads ……………………………………………………………………………………………… 145
• 155. Stacking Loads ………………………………………………………………………………………………………………… 146
• 156. Filling the Shovel ……………………………………………………………………………………………………………… 147
• 157. Loading a Truck ……………………………………………………………………………………………………………….. 148
• 158. Adjusting the Boom ………………………………………………………………………………………………………….. 148
• 159. Heating, Ventilating and Air-Conditioning (HVAC)
• 160. General ……………………………………………………………………………………………………………………………. 150
• 161. Air-Conditioning Controls …………………………………………………………………………………………………… 150
• 162. Face Level Fan ………………………………………………………………………………………………………………… 151
• 163. Fire Extinguisher
• 164. General ……………………………………………………………………………………………………………………………. 152
• 165. Moving a Disabled Machine
• 166. Jump-Starting the Engine ………………………………………………………………………………………………….. 153
• 167. Recovery Hitch …………………………………………………………………………………………………………………. 153
• 168. Lifting the Machine
• 169. General ……………………………………………………………………………………………………………………………. 157
• 170. Transporting the Machine
• 171. General ……………………………………………………………………………………………………………………………. 159
• 172. Loading the Machine onto the Transporting Vehicle-Trailer ……………………………………………………. 159
• 173. Operating Environment
• 174. General ……………………………………………………………………………………………………………………………. 162
• 175. Operating in Low Temperatures …………………………………………………………………………………………. 162
• 176. Operating in High Temperatures …………………………………………………………………………………………. 163
• 177. Refuelling
• 178. General ……………………………………………………………………………………………………………………………. 164
• 179. Low Fuel Levels ……………………………………………………………………………………………………………….. 164
• 180. Filling the Tank …………………………………………………………………………………………………………………. 164
• 181. Attachments
• 182. Working with Attachments
• 183. Introduction ………………………………………………………………………………………………………………………. 167
• 184. Attachments for your Machine ……………………………………………………………………………………………. 167
• 185. Connecting-Disconnecting Hydraulic Hoses …………………………………………………………………………. 168
• 186. Quick-fit Carriage
• 187. General ……………………………………………………………………………………………………………………………. 172
• 188. Tow Hitches
• 189. General ……………………………………………………………………………………………………………………………. 176
• 190. Ladder Hitch …………………………………………………………………………………………………………………….. 179
• 191. Hydraulic Tow Hitch ………………………………………………………………………………………………………….. 183
• 192. Mechanical Tow Hitch ……………………………………………………………………………………………………….. 185
• 193. Side-Shift Carriage
• 194. General ……………………………………………………………………………………………………………………………. 188
• 195. Jibs
• 196. General ……………………………………………………………………………………………………………………………. 193
• 197. Extension Jib ……………………………………………………………………………………………………………………. 193
• 198. Roof Truss Jib ………………………………………………………………………………………………………………….. 194
• 199. Hooks
• 200. Fork-Mounted Hook ………………………………………………………………………………………………………….. 197
• 201. Preservation and Storage
• 202. Cleaning
• 203. General ……………………………………………………………………………………………………………………………. 199
• 204. Preparation ………………………………………………………………………………………………………………………. 200
• 205. Checking For Damage
• 206. General ……………………………………………………………………………………………………………………………. 201
• 207. Storage
• 208. General ……………………………………………………………………………………………………………………………. 202
• 209. Put into Storage ……………………………………………………………………………………………………………….. 202
• 210. During Storage …………………………………………………………………………………………………………………. 203
• 211. Take out of Storage ………………………………………………………………………………………………………….. 203
• 212. Security
• 213. General ……………………………………………………………………………………………………………………………. 204
• 214. LiveLink …………………………………………………………………………………………………………………………… 204
• 215. Maintenance
• 216. Introduction
• 217. General ……………………………………………………………………………………………………………………………. 205
• 218. Owner-Operator Support ……………………………………………………………………………………………………. 205
• 219. Service-Maintenance Agreements ………………………………………………………………………………………. 206
• 220. Initial Service and Inspection ……………………………………………………………………………………………… 206
• 221. Obtaining Spare Parts ………………………………………………………………………………………………………. 206
• 222. Maintenance Safety
• 223. General ……………………………………………………………………………………………………………………………. 207
• 224. Fluids and Lubricants ……………………………………………………………………………………………………….. 208
• 225. Maintenance Schedules
• 226. General ……………………………………………………………………………………………………………………………. 212
• 227. How to Use the Maintenance Schedules …………………………………………………………………………….. 212
• 228. Maintenance Intervals ……………………………………………………………………………………………………….. 212
• 229. Pre-start Cold Checks, Service Points and Fluid Levels ………………………………………………………… 212
• 230. Functional Tests and Final Inspection …………………………………………………………………………………. 215
• 231. Maintenance Positions
• 232. General ……………………………………………………………………………………………………………………………. 218
• 233. Maintenance Position – Boom Lowered ……………………………………………………………………………….. 218
• 234. Maintenance Position – Boom Raised …………………………………………………………………………………. 219
• 235. Service Points
• 236. General ……………………………………………………………………………………………………………………………. 222
• 237. Access Apertures
• 238. General ……………………………………………………………………………………………………………………………. 229
• 239. Battery Cover …………………………………………………………………………………………………………………… 229
• 240. Engine Compartment Cover ………………………………………………………………………………………………. 230
• 241. Rear Cover ………………………………………………………………………………………………………………………. 231
• 242. Undershield ……………………………………………………………………………………………………………………… 231
• 243. Tools
• 244. General ……………………………………………………………………………………………………………………………. 233
• 245. Lubrication
• 246. General ……………………………………………………………………………………………………………………………. 234
• 247. Preparation ………………………………………………………………………………………………………………………. 234
• 248. Attachments
• 249. General …………………………………………………………………………………………………………………………… 235
• 250. Body and Framework
• 251. General ………………………………………………………………………………………………..