JCB 506C, 506CHL, 508C Loadalls Operator Manual 9811-0350

Description

• Model List:
  • 506C, 506CHL, 508C Loadalls

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………… v
• 3. The Operator Manual ……………………………………………………………………. v
• 4. Safety Warnings …………………………………………………………………………… v
• 5. Introduction
• 6. About This Manual ……………………………………………………………………………..1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Units of Measurement ……………………………………………………………………1
• 10. Left Side, Right Side ………………………………………………………………………1
• 11. Using the Machine …………………………………………………………………………1
• 12. Cab-Canopy …………………………………………………………………………………1
• 13. Cross References ………………………………………………………………………….2
• 14. Machine Description …………………………………………………………………………..3
• 15. The JCB Loadall ……………………………………………………………………………3
• 16. Component Locations ……………………………………………………………………3
• 17. Safety Check List ……………………………………………………………………………….5
• 18. Safety – Yours and Others ………………………………………………………………5
• 19. General Safety ……………………………………………………………………………..5
• 20. Operating Safety …………………………………………………………………………..7
• 21. Maintenance Safety …………………………………………………………………….. 11
• 22. Safety Decals ………………………………………………………………………………….16
• 23. Introduction …………………………………………………………………………………16
• 24. Safety Decal Recognition ……………………………………………………………..17
• 25. Identifying Your Machine …………………………………………………………………..18
• 26. Machine Identification Plate ………………………………………………………….18
• 27. Component Identification Plates …………………………………………………….20
• 28. Machine Security ……………………………………………………………………………..23
• 29. JCB Plantguard …………………………………………………………………………..23
• 30. Operation
• 31. Introduction ……………………………………………………………………………………..25
• 32. Before Entering the Cab ……………………………………………………………………26
• 33. Entering and Leaving the Cab ……………………………………………………………27
• 34. Doors and Windows …………………………………………………………………………28
• 35. Opening and Closing the Doors …………………………………………………….28
• 36. Opening and Closing the Upper Door Section …………………………………29
• 37. Opening and Closing the Windshield ……………………………………………..29
• 38. Seat Controls …………………………………………………………………………………..30
• 39. Introduction …………………………………………………………………………………30
• 40. Basic Seat ………………………………………………………………………………….30
• 41. Basic Seat (Type 2) ……………………………………………………………………..31
• 42. Seat Belt …………………………………………………………………………………………32
• 43. Inertia Reel Seat Belt …………………………………………………………………..32
• 44. Static Seat Belt ……………………………………………………………………………33
• 45. Cab Layout ……………………………………………………………………………………..34
• 46. Component Key …………………………………………………………………………..35
• 47. Drive Controls, Switches and Instruments ……………………………………………37
• 48. Drive Controls ……………………………………………………………………………..37
• 49. Switches …………………………………………………………………………………….40
• 50. Instrument Panel …………………………………………………………………………42
• 51. Heater Controls …………………………………………………………………………..44
• 52. Operating Levers ……………………………………………………………………………..45
• 53. Introduction …………………………………………………………………………………45
• 54. Boom and Carriage Controls …………………………………………………………46
• 55. Auxiliary Controls ………………………………………………………………………..47
• 56. Sway Control Option ……………………………………………………………………48
• 57. Safety Equipment …………………………………………………………………………….49
• 58. Inclinometer ………………………………………………………………………………..49
• 59. Beacon ………………………………………………………………………………………49
• 60. Load Charts ………………………………………………………………………………..50
• 61. Boom Indicators ………………………………………………………………………….52
• 62. Before Starting the Engine …………………………………………………………………53
• 63. Starting the Engine …………………………………………………………………………..55
• 64. Preparing the Machine for Travel ……………………………………………………….57
• 65. Preparing for Road Travel …………………………………………………………….57
• 66. Preparing for Site Travel ……………………………………………………………….57
• 67. Testing the Park Brake ……………………………………………………………………..59
• 68. Getting the Machine Moving ………………………………………………………………60
• 69. Operating Practices ……………………………………………………………………..60
• 70. Operating Procedure ……………………………………………………………………61
• 71. Stopping and Parking the Machine ……………………………………………………..62
• 72. Working with the Machine …………………………………………………………………64
• 73. Introduction …………………………………………………………………………………64
• 74. Safety Practices ………………………………………………………………………….64
• 75. Safety Warnings ………………………………………………………………………….65
• 76. Fork Ratings ……………………………………………………………………………….67
• 77. Handling Palleted Loads ………………………………………………………………68
• 78. Uneven Loads …………………………………………………………………………….69
• 79. Handling Bales ……………………………………………………………………………70
• 80. Use of Machines on Gradients or Slopes ………………………………………..71
• 81. Operating in Low and High Temperatures ……………………………………………74
• 82. Low Temperatures ……………………………………………………………………….74
• 83. High Temperatures ………………………………………………………………………74
• 84. Re-phasing the Steer System …………………………………………………………….75
• 85. Moving a Disabled Machine ………………………………………………………………76
• 86. Recovery Hitch ……………………………………………………………………………76
• 87. Transporting the Machine ………………………………………………………………….77
• 88. Lifting a Machine ……………………………………………………………………………..79
• 89. Storage …………………………………………………………………………………………..80
• 90. Storing the Machine ……………………………………………………………………..80
• 91. Routine Maintenance
• 92. Service Requirements ………………………………………………………………………81
• 93. Introduction …………………………………………………………………………………81
• 94. Owner-Operator Support ………………………………………………………………81
• 95. Service-Maintenance Agreements …………………………………………………81
• 96. Initial Service and Inspection (100 Hours) ……………………………………….81
• 97. Obtaining Replacement Parts ………………………………………………………..82
• 98. Health and Safety …………………………………………………………………………….83
• 99. Lubricants …………………………………………………………………………………..83
• 100. Battery ……………………………………………………………………………………….85
• 101. First Aid – Electrolyte ……………………………………………………………………85
• 102. Service Schedules ……………………………………………………………………………87
• 103. Introduction …………………………………………………………………………………87
• 104. How to Use the Service Schedules ………………………………………………..87
• 105. Pre-start Cold Checks, Service Points and Fluid Levels ……………………88
• 106. Functional Test and Final Inspection ………………………………………………91
• 107. Fluids, Lubricants and Capacities ……………………………………………………….93
• 108. Coolant Mixtures …………………………………………………………………………94
• 109. Greasing …………………………………………………………………………………………95
• 110. Every 50 Hours ……………………………………………………………………………96
• 111. Every 500 Hours ………………………………………………………………………….97
• 112. Every 1000 Hours ………………………………………………………………………..99
• 113. Oiling ……………………………………………………………………………………………100
• 114. Park Brake Cable ………………………………………………………………………100
• 115. Control Levers …………………………………………………………………………..100
• 116. Boom Chains …………………………………………………………………………….101
• 117. Cleaning the Machine ……………………………………………………………………..102
• 118. Introduction ……………………………………………………………………………….102
• 119. Preparing the Machine for Cleaning ……………………………………………..102
• 120. Cleaning the Machine …………………………………………………………………103
• 121. Cleaning the Cab Heater Filter …………………………………………………….105
• 122. Checking for Damage ……………………………………………………………………..106
• 123. Seat Belt ……………………………………………………………………………………….107
• 124. Checking the Seat Belt Condition and Security ………………………………107
• 125. ROPS-FOPS Structure ……………………………………………………………………108
• 126. Checking the ROPS-FOPS Structure ……………………………………………108
• 127. Boom Safety Strut ………………………………………………………………………….109
• 128. Installing …………………………………………………………………………………..109
• 129. Removing ………………………………………………………………………………… 110
• 130. Access Panels ………………………………………………………………………………. 111
• 131. Radiator Grill ……………………………………………………………………………. 111
• 132. Battery Cover …………………………………………………………………………… 111
• 133. Engine Hood and Cover …………………………………………………………….. 111
• 134. Boom Chains ………………………………………………………………………………… 113
• 135. Adjustment ………………………………………………………………………………. 113
• 136. Brakes …………………………………………………………………………………………. 115
• 137. Park Brake Adjustment ………………………………………………………………. 115
• 138. Checking the Foot Brake Fluid Level …………………………………………… 115
• 139. Electrical System …………………………………………………………………………… 116
• 140. Battery …………………………………………………………………………………….. 116
• 141. Jump Starting the Engine …………………………………………………………… 117
• 142. Fuses ………………………………………………………………………………………. 118
• 143. Link Box Fuses …………………………………………………………………………. 119
• 144. Relays ……………………………………………………………………………………..120
• 145. Engine Air Filter ……………………………………………………………………………..121
• 146. Cleaning the Pre-Cleaner (if fitted) ……………………………………………….121
• 147. Changing the Elements ………………………………………………………………121
• 148. Engine ………………………………………………………………………………………….123
• 149. Checking the Oil Level ……………………………………………………………….123
• 150. Changing the Oil and Filter ………………………………………………………….123
• 151. Checking the Coolant Level ………………………………………………………..126
• 152. Changing the Coolant …………………………………………………………………127
• 153. Front End Accessory Drive Belt …………………………………………………..128
• 154. Fuel System …………………………………………………………………………………..130
• 155. Types of Fuel …………………………………………………………………………….130
• 156. Filling the Tank ………………………………………………………………………….131
• 157. Draining the Water Seperator and Engine Fuel Filter ………………………132
• 158. Changing the Water Seperator Filter …………………………………………….132
• 159. Changing the Engine Fuel Filter Element ………………………………………133
• 160. Bleeding the System ………………………………………………………………….134
• 161. Hydraulic System ……………………………………………………………………………135
• 162. Checking the Fluid Level …………………………………………………………….135
• 163. Hydraulic Tank Cap ……………………………………………………………………135
• 164. Changing the Filter Element ………………………………………………………..136
• 165. Checking the Hose Burst Protection Valves …………………………………..137
• 166. Transmission …………………………………………………………………………………139
• 167. Checking the Transmission Oil Level ……………………………………………139
• 168. Changing the Transmission Oil and Filter ……………………………………..140
• 169. Tires and Wheels ……………………………………………………………………………141
• 170. Tire Inflation ………………………………………………………………………………141
• 171. Checking the Wheel Nut Torques …………………………………………………141
• 172. Tire Ballast ………………………………………………………………………………..142
• 173. Axles …………………………………………………………………………………………….143
• 174. Front and Rear Axle …………………………………………………………………..143
• 175. Windshield Washer …………………………………………………………………………146
• 176. Checking the Level …………………………………………………………………….146
• 177. Optional Attachments
• 178. Introduction ……………………………………………………………………………………147
• 179. Attachments for your Machine ………………………………………………………….148
• 180. Quick Release Couplings ………………………………………………………………..149
• 181. Connecting and Disconnecting …………………………………………………….149
• 182. Venting Hydraulic Pressure ……………………………………………………………..151
• 183. Q-Fit Attachments …………………………………………………………………………..152
• 184. Installing Attachments ………………………………………………………………..152
• 185. Removing Attachments ………………………………………………………………153
• 186. Specifications
• 187. Static Dimensions …………………………………………………………………………..155
• 188. Performance Dimensions ………………………………………………………………..156
• 189. Lift Performance ………………………………………………………………………..156
• 190. Tire Sizes and Pressures ………………………………………………………………..157
• 191. Introduction ……………………………………………………………………………….157
• 192. Specifications ……………………………………………………………………………157
• 193. Load Charts …………………………………………………………………………………..158
• 194. Introduction ……………………………………………………………………………….158
• 195. 506C ………………………………………………………………………………………..159
• 196. 506CHL ……………………………………………………………………………………160
• 197. 508C ………………………………………………………………………………………..161
• 198. Warranty Information
• 199. Machine Service Record Sheet ………………………………………………………..163