JCB Mini CX Machine Operator Manual

Description

• Model List:
  • Mini CX Machine

• 1. INTRODUCTION Page
• 2. About this Handbook
• 3. Machine Models ………………………………………………….. 1
• 4. Using this Handbook ……………………………………………. 1
• 5. Units of Measurement ………………………………………….. 1
• 6. Page Numbering …………………………………………………. 1
• 7. Using the Machine ………………………………………………. 1
• 8. Location of Handbook ………………………………………….. 2
• 9. Left Side, Right Side ……………………………………………. 2
• 10. The JCB MINI
• 11. Machine Description ……………………………………………. 3
• 12. Safety Check List
• 13. General Safety ………………………………………………….. 4-5
• 14. Operating Safety ……………………………………………… 6-8
• 15. Maintenance Safety …………………………………………. 9-12
• 16. Safety Decals ………………………………………………… 13-14
• 17. Identifying Your Machine
• 18. Machine Identification Plate ………………………………… 15
• 19. Typical Vehicle Identification Number (VIN) ……………… 15
• 20. Unit Identification ……………………………………………….. 16
• 21. OPERATION Page
• 22. Introduction …………………………………………………….. 21
• 23. Before Using the Machine ……………………………….. 22-23
• 24. Entering-Leaving the Machine ……………………………. 24
• 25. Leaving the Machine in an Emergency …………………. 24
• 26. Seat Belt
• 27. Fastening the Seat Belt ………………………………………… 25
• 28. Releasing the Seat Belt ………………………………………… 26
• 29. Checking the Seat Belt is Operating Correctly ………… 26
• 30. Control Layout ………………………………………………. 27-28
• 31. Switches and Instruments
• 32. Switches ……………………………………………………………. 29
• 33. Instruments ………………………………………………………… 30
• 34. Warnings (Audible-Visual) ……………………………………. 31
• 35. Warnings (Visual only) …………………………………………. 31
• 36. Seat Controls ………………………………………………….. 32
• 37. Loader Controls
• 38. Loader Arm-Shovel Control Lever ………………………….. 33
• 39. Stabiliser Control ………………………………………….. 35-36
• 40. INTRODUCTION Page
• 41. About this Handbook
• 42. Machine Models ………………………………………………….. 1
• 43. Using this Handbook ……………………………………………. 1
• 44. Units of Measurement ………………………………………….. 1
• 45. Page Numbering …………………………………………………. 1
• 46. Using the Machine ………………………………………………. 1
• 47. Location of Handbook ………………………………………….. 2
• 48. Left Side, Right Side ……………………………………………. 2
• 49. The JCB MINI
• 50. Machine Description ……………………………………………. 3
• 51. Safety Check List
• 52. General Safety ………………………………………………….. 4-5
• 53. Operating Safety ……………………………………………… 6-8
• 54. Maintenance Safety …………………………………………. 9-12
• 55. Safety Decals ………………………………………………… 13-14
• 56. Identifying Your Machine
• 57. Machine Identification Plate ………………………………… 15
• 58. Typical Vehicle Identification Number (VIN) ……………… 15
• 59. Unit Identification ……………………………………………….. 16
• 60. OPERATION
• 61. Introduction …………………………………………………….. 21
• 62. Before Using the Machine ……………………………….. 22-23
• 63. Entering-Leaving the Machine ……………………………. 24
• 64. Leaving the Machine in an Emergency …………………. 24
• 65. Seat Belt
• 66. Fastening the Seat Belt ………………………………………… 25
• 67. Releasing the Seat Belt ………………………………………… 26
• 68. Checking the Seat Belt is Operating Correctly ………… 26
• 69. Control Layout ………………………………………………. 27-28
• 70. Switches and Instruments
• 71. Switches ……………………………………………………………. 29
• 72. Instruments ………………………………………………………… 30
• 73. Warnings (Audible-Visual) ……………………………………. 31
• 74. Warnings (Visual only) …………………………………………. 31
• 75. Seat Controls ………………………………………………….. 32
• 76. Loader Controls
• 77. Loader Arm-Shovel Control Lever ………………………….. 33
• 78. Stabiliser Control ………………………………………….. 35-36i
• 79. OPERATION (cont.)
• 80. Backhoe Controls
• 81. Control Pattern …………………………………………………. 36
• 82. Boom and Slew Movements – JCB (‘+’) Pattern………… 37
• 83. Dipper and Bucket Movements – JCB (‘+’) Pattern……. 37
• 84. Dipper and Slew Movements – ISO (‘+’) Pattern.(option). 38
• 85. Boom and Bucket Movements – ISO (‘+’) Pattern.(option). 38
• 86. Before Starting the Engine ………………………….. 39-40
• 87. Starting the Engine …………………………………………. 41
• 88. Jump-Starting the Engine …………………………… 42-43
• 89. Preparing the Machine for Travel
• 90. Travelling on Site ……………………………………………… 44
• 91. Rotating Beacon ………………………………………………. 45
• 92. Boom-Slew Lock
• 93. Engage the Boom-Slew Lock ………………………….. 46-47
• 94. Release the Boom-Slew Lock …………………………. 46-47
• 95. Testing the Parking Brake ……………………………….. 48
• 96. Getting the Machine Moving
• 97. Drive Control Pedal …………………………………………….. 49
• 98. Operating Procedures ………………………………………… 50
• 99. Getting Moving ………………………………………………… 50
• 100. Stopping and Parking the Machine …………………… 51
• 101. Using the Attachments and Site Safety …………. 52-54
• 102. Working with the Loader
• 103. Filling the Shovel ……………………………………………….. 55
• 104. Loading a Truck …………………………………………………. 56
• 105. Scraping and Cutting ………………………………………….. 56
• 106. Working with the Backhoe
• 107. Removing a Bucket ……………………………………………. 57
• 108. Fitting a Bucket …………………………………………………. 57
• 109. Preparing to Use the Backhoe …………………………….. 58
• 110. Digging ……………………………………………………….. 58-59
• 111. Moving the Machine While Digging ……………………… 60
• 112. Digging Near Walls ……………………………………………. 60
• 113. Digging on Slopes …………………………………………….. 60
• 114. Operating in High or Low Temperatures
• 115. Operating in Low Temperatures ……………………… 61-62
• 116. Operating in High Temperatures …………………………. 62
• 117. Transporting the Machine ……………………………… 63-64
• 118. Moving a Disabled Machine ………………………….. 65-66
• 119. OPERATION (cont.)
• 120. Backhoe Controls
• 121. Control Pattern …………………………………………………. 36
• 122. Boom and Slew Movements – JCB (‘+’) Pattern………… 37
• 123. Dipper and Bucket Movements – JCB (‘+’) Pattern……. 37
• 124. Dipper and Slew Movements – ISO (‘+’) Pattern.(option). 38
• 125. Boom and Bucket Movements – ISO (‘+’) Pattern.(option). 38
• 126. Before Starting the Engine ………………………….. 39-40
• 127. Starting the Engine …………………………………………. 41
• 128. Jump-Starting the Engine …………………………… 42-43
• 129. Preparing the Machine for Travel
• 130. Travelling on Site ……………………………………………… 44
• 131. Rotating Beacon ………………………………………………. 45
• 132. Boom-Slew Lock
• 133. Engage the Boom-Slew Lock ………………………….. 46-47
• 134. Release the Boom-Slew Lock …………………………. 46-47
• 135. Testing the Parking Brake ……………………………….. 48
• 136. Getting the Machine Moving
• 137. Drive Control Pedal …………………………………………….. 49
• 138. Operating Procedures ………………………………………… 50
• 139. Getting Moving ………………………………………………… 50
• 140. Stopping and Parking the Machine …………………… 51
• 141. Using the Attachments and Site Safety …………. 52-54
• 142. Working with the Loader
• 143. Filling the Shovel ……………………………………………….. 55
• 144. Loading a Truck …………………………………………………. 56
• 145. Scraping and Cutting ………………………………………….. 56
• 146. Working with the Backhoe
• 147. Removing a Bucket ……………………………………………. 57
• 148. Fitting a Bucket …………………………………………………. 57
• 149. Preparing to Use the Backhoe …………………………….. 58
• 150. Digging ……………………………………………………….. 58-59
• 151. Moving the Machine While Digging ……………………… 60
• 152. Digging Near Walls ……………………………………………. 60
• 153. Digging on Slopes …………………………………………….. 60
• 154. Operating in High or Low Temperatures
• 155. Operating in Low Temperatures ……………………… 61-62
• 156. Operating in High Temperatures …………………………. 62
• 157. Transporting the Machine ……………………………… 63-64
• 158. Moving a Disabled Machine ………………………….. 65-66
• 159. MAINTENANCE
• 160. Lubricants – Health and Safety
• 161. Hygiene ……………………………………………………………. 81
• 162. Storage ……………………………………………………………. 81
• 163. Waste Disposal …………………………………………………. 81
• 164. Handling ……………………………………………………… 81-82
• 165. First Aid – Oil …………………………………………………….. 82
• 166. Spillage ……………………………………………………………. 82
• 167. Fires ………………………………………………………………… 82
• 168. Service Requirements
• 169. Introduction ………………………………………………………. 83
• 170. Maintenance ……………………………………………………… 83
• 171. Owner-Operator Support ………………………………… 83-84
• 172. Service-Maintenance Agreements ………………………… 84
• 173. Service Schedules ……………………………………………… 84
• 174. Service Schedules
• 175. Pre-start cold checks ……………………………………. 85-87
• 176. Functional test ……………………………………………. 88-89
• 177. Cleaning the Machine ………………………………………. 90
• 178. Checking for Damage ………………………………………. 90
• 179. ROPS-FOPS Structure
• 180. Checking the ROPS-FOPS Structure …………………… 91
• 181. Seat Belt
• 182. Checking Seat Belt Condition and Security ………….. 91
• 183. Loader Arm Safety Strut
• 184. Installing the Safety Strut ………………………………. 92-93
• 185. Removing the Safety Strut …………………………….. 92-93
• 186. Engine Compartment Access
• 187. Opening and closing the Engine Cover ………………… 94
• 188. Removing the Front Floor Plate …………………………… 95
• 189. Greasing (10 Hours)
• 190. Loader Arm Pivot Points ……………………………….. 96-97
• 191. Front Axle Pivot Points ………………………………………. 97
• 192. Backhoe and Stabilisers ……………………………….. 98-99
• 193. Lubrication
• 194. Oiling Control Levers ……………………………………….. 100
• 195. Engine Oil and Filter
• 196. Checking the Oil Level …………………………………….. 101
• 197. Changing the Oil and Filter ………………………… 102-103
• 198. MAINTENANCE
• 199. Lubricants – Health and Safety
• 200. Hygiene ……………………………………………………………. 81
• 201. Storage ……………………………………………………………. 81
• 202. Waste Disposal …………………………………………………. 81
• 203. Handling ……………………………………………………… 81-82
• 204. First Aid – Oil …………………………………………………….. 82
• 205. Spillage ……………………………………………………………. 82
• 206. Fires ………………………………………………………………… 82
• 207. Service Requirements
• 208. Introduction ………………………………………………………. 83
• 209. Maintenance ……………………………………………………… 83
• 210. Owner-Operator Support ………………………………… 83-84
• 211. Service-Maintenance Agreements ………………………… 84
• 212. Service Schedules ……………………………………………… 84
• 213. Service Schedules
• 214. Pre-start cold checks ……………………………………. 85-87
• 215. Functional test ……………………………………………. 88-89
• 216. Cleaning the Machine ………………………………………. 90
• 217. Checking for Damage ………………………………………. 90
• 218. ROPS-FOPS Structure
• 219. Checking the ROPS-FOPS Structure …………………… 91
• 220. Seat Belt
• 221. Checking Seat Belt Condition and Security ………….. 91
• 222. Loader Arm Safety Strut
• 223. Installing the Safety Strut ………………………………. 92-93
• 224. Removing the Safety Strut …………………………….. 92-93
• 225. Engine Compartment Access
• 226. Opening and closing the Engine Cover ………………… 94
• 227. Removing the Front Floor Plate …………………………… 95
• 228. Greasing (10 Hours)
• 229. Loader Arm Pivot Points ……………………………….. 96-97
• 230. Front Axle Pivot Points ………………………………………. 97
• 231. Backhoe and Stabilisers ……………………………….. 98-99
• 232. Lubrication
• 233. Oiling Control Levers ……………………………………….. 100
• 234. Engine Oil and Filter
• 235. Checking the Oil Level …………………………………….. 101
• 236. Changing the Oil and Filter ………………………… 102-103
• 237. MAINTENANCE (cont.)
• 238. Engine Air Filter
• 239. Changing the Element ………………………………… 104-105
• 240. Engine Cooling System
• 241. Checking the Coolant Level ……………………………… 106
• 242. Changing the Coolant ……………………………………… 107
• 243. Coolant Mixtures …………………………………………….. 108
• 244. Cleaning the Coolant Radiator ………………………….. 108
• 245. Engine Alternator Belt
• 246. Checking the Alternator Belt Tension ………………… 109
• 247. Adjusting the Alternator Belt …………………………….. 109
• 248. Fuel System
• 249. Types of Fuel ………………………………………………….. 110
• 250. Fuel Standards ……………………………………………….. 110
• 251. Low Temperature Fuels ……………………………………. 111
• 252. Fatty Acid Methyl Ester Fuels as a replacement
• 253. for Diesel Fuels ………………………………………………… 111
• 254. Advice ……………………………………………………………. 111
• 255. Petrol …………………………………………………………….. 111
• 256. Filling the Tank ……………………………………………….. 111
• 257. Draining the Fuel Filter ………………………………… 112-113
• 258. Changing the Fuel Filter Element …………………. 112-113
• 259. Hydraulic System
• 260. Checking the Fluid Level ……………………………. 114-115
• 261. Changing the Filter ……………………………………. 114-115
• 262. Rear Axle
• 263. Checking the Axle Oil Level ……………………………… 116
• 264. Battery
• 265. Safety ……………………………………………………… 117-118
• 266. Warning Symbols …………………………………………….. 119
• 267. Checking the Electrolyte Level …………………………… 120
• 268. Electrical System
• 269. Fuses …………………………………………………………….. 121
• 270. Relays ……………………………………………………………. 122
• 271. Light Bulbs ……………………………………………………… 122
• 272. Tyres and Wheels
• 273. Inflating the Tyres ……………………………………………. 123
• 274. Checking the Wheel Nut Torques ……………………… 123
• 275. Fluids, Capacities and Lubricants ………………….. 124
• 276. Obtaining Replacement Parts ………………………… 125
• 277. Storage …………………………………………………………… 126
• 278. MAINTENANCE (cont.)
• 279. Engine Air Filter
• 280. Changing the Element ………………………………… 104-105
• 281. Engine Cooling System
• 282. Checking the Coolant Level ……………………………… 106
• 283. Changing the Coolant ……………………………………… 107
• 284. Coolant Mixtures …………………………………………….. 108
• 285. Cleaning the Coolant Radiator ………………………….. 108
• 286. Engine Alternator Belt
• 287. Checking the Alternator Belt Tension ………………… 109
• 288. Adjusting the Alternator Belt …………………………….. 109
• 289. Fuel System
• 290. Types of Fuel ………………………………………………….. 110
• 291. Fuel Standards ……………………………………………….. 110
• 292. Low Temperature Fuels ……………………………………. 111
• 293. Fatty Acid Methyl Ester Fuels as a replacement
• 294. for Diesel Fuels ………………………………………………… 111
• 295. Advice ……………………………………………………………. 111
• 296. Petrol …………………………………………………………….. 111
• 297. Filling the Tank ……………………………………………….. 111
• 298. Draining the Fuel Filter ………………………………… 112-113
• 299. Changing the Fuel Filter Element …………………. 112-113
• 300. Hydraulic System
• 301. Checking the Fluid Level ……………………………. 114-115
• 302. Changing the Filter ……………………………………. 114-115
• 303. Rear Axle
• 304. Checking the Axle Oil Level ……………………………… 116
• 305. Battery
• 306. Safety ……………………………………………………… 117-118
• 307. Warning Symbols …………………………………………….. 119
• 308. Checking the Electrolyte Level …………………………… 120
• 309. Electrical System
• 310. Fuses …………………………………………………………….. 121
• 311. Relays ……………………………………………………………. 122
• 312. Light Bulbs ……………………………………………………… 122
• 313. Tyres and Wheels
• 314. Inflating the Tyres ……………………………………………. 123
• 315. Checking the Wheel Nut Torques ……………………… 123
• 316. Fluids, Capacities and Lubricants ………………….. 124
• 317. Obtaining Replacement Parts ………………………… 125
• 318. Storage …………………………………………………………… 126
• 319. OPTIONAL ATTACHMENTS
• 320. Introduction ……………………………………………………. 140
• 321. Quick Release Couplings
• 322. Quick Release Couplings – Do’s & Don’ts ……………. 141
• 323. Connecting Quick Release Couplings …………………. 142
• 324. Disconnecting Quick Release Couplings …………….. 142
• 325. Connecting-Disconnecting Hydraulic Hoses
• 326. Connecting the Hoses …………………………………………. 143
• 327. Disconnecting the Hoses …………………………………….. 143
• 328. 4-in-1 Shovel …………………………………………………….. 144
• 329. Safety ………………………………………………………………. 144
• 330. Operation …………………………………………………………. 144
• 331. Preparing for Travel ……………………………………………. 144
• 332. Control …………………………………………………………….. 144
• 333. Using the 4-in-1 Shovel ……………………………….. 144-145
• 334. Daily Maintenance ……………………………………………… 146
• 335. Backhoe Quickhitch …………………………………………. 147
• 336. Installing the Quickhitch ………………………………. 148-149
• 337. Removing the Quickhitch ……………………………………. 149
• 338. Maintenance ……………………………………………………… 149
• 339. Installing Backhoe Quickhitch Attachments ……. 150-151
• 340. Removing Backhoe Quickhitch Attachments ….. 152-153
• 341. SPECIFICATION
• 342. Static Dimensions and Specifications
• 343. Static Dimensions ……………………………………….. 170-171
• 344. Weight ……………………………………………………………… 171
• 345. Front Tyres ……………………………………………………….. 171
• 346. Rear Tyres ……………………………………………………….. 171
• 347. Noise and Vibration ……………………………………….. 172
• 348. Tipping Loads ………………………………………………… 173
• 349. OPTIONAL ATTACHMENTS
• 350. Introduction ……………………………………………………. 140
• 351. Quick Release Couplings
• 352. Quick Release Couplings – Do’s & Don’ts ……………. 141
• 353. Connecting Quick Release Couplings …………………. 142
• 354. Disconnecting Quick Release Couplings …………….. 142
• 355. Connecting-Disconnecting Hydraulic Hoses
• 356. Connecting the Hoses …………………………………………. 143
• 357. Disconnecting the Hoses …………………………………….. 143
• 358. 4-in-1 Shovel …………………………………………………….. 144
• 359. Safety ………………………………………………………………. 144
• 360. Operation …………………………………………………………. 144
• 361. Preparing for Travel ……………………………………………. 144
• 362. Control …………………………………………………………….. 144
• 363. Using the 4-in-1 Shovel ……………………………….. 144-145
• 364. Daily Maintenance ……………………………………………… 146
• 365. Backhoe Quickhitch …………………………………………. 147
• 366. Installing the Quickhitch ………………………………. 148-149
• 367. Removing the Quickhitch ……………………………………. 149
• 368. Maintenance ……………………………………………………… 149
• 369. Installing Backhoe Quickhitch Attachments ……. 150-151
• 370. Removing Backhoe Quickhitch Attachments ….. 152-153
• 371. SPECIFICATION
• 372. Static Dimensions and Specifications
• 373. Static Dimensions ……………………………………….. 170-171
• 374. Weight ……………………………………………………………… 171
• 375. Front Tyres ……………………………………………………….. 171
• 376. Rear Tyres ……………………………………………………….. 171
• 377. Noise and Vibration ……………………………………….. 172
• 378. Tipping Loads ………………………………………………… 173