JCB HTD5 Dumpster Operator Manual 9811-6600

Description

• Model List:
  • HTD5 Dumpster

• 1. Safety Notices
• 2. Important Information ………………………………………………………………………… v
• 3. The Operator Manual ……………………………………………………………………. v
• 4. Safety Warnings …………………………………………………………………………… v
• 5. Introduction
• 6. About this Manual ………………………………………………………………………………1
• 7. Machine Model and Serial Number ………………………………………………….1
• 8. Using this Manual ………………………………………………………………………….1
• 9. Left Side, Right Side ………………………………………………………………………1
• 10. Cross References ………………………………………………………………………….1
• 11. Machine Description …………………………………………………………………………..2
• 12. The JCB HTD5 Dumpster ………………………………………………………………2
• 13. Intended Use ………………………………………………………………………………..2
• 14. Component Location ……………………………………………………………………..2
• 15. Safety Check List ……………………………………………………………………………….4
• 16. Safety – Yours and Others ………………………………………………………………4
• 17. General Safety ……………………………………………………………………………..4
• 18. Operating Safety …………………………………………………………………………..6
• 19. Maintenance Safety ……………………………………………………………………….9
• 20. Safety Labels …………………………………………………………………………………..13
• 21. Introduction …………………………………………………………………………………13
• 22. Safety Label Identification …………………………………………………………….14
• 23. Identifying Your Machine …………………………………………………………………..16
• 24. Machine Identification Plate ………………………………………………………….16
• 25. Operation
• 26. Introduction ……………………………………………………………………………………..19
• 27. Walk Round Inspection ……………………………………………………………………..20
• 28. Control Layout …………………………………………………………………………………21
• 29. Drive Controls and Switches ……………………………………………………………..22
• 30. Drive Controls ……………………………………………………………………………..22
• 31. Switches …………………………………………………………………………………….25
• 32. Starting the Engine …………………………………………………………………………..26
• 33. Honda Petrol Engine ……………………………………………………………………26
• 34. Yanmar Engine ……………………………………………………………………………27
• 35. Standard Diesel Engine ………………………………………………………………..28
• 36. Getting the Machine Moving ………………………………………………………………29
• 37. Stopping and Parking the Machine ……………………………………………………..30
• 38. Working With the Machine …………………………………………………………………31
• 39. Operating Practices and Site Safety ………………………………………………31
• 40. Danger Zone ………………………………………………………………………………31
• 41. Clothing and Safety Equipment ……………………………………………………..31
• 42. Safety Practices ………………………………………………………………………….31
• 43. Working with the Skip …………………………………………………………………..33
• 44. Use of Machines on Gradients or Slopes ………………………………………..35
• 45. Operating Environment ……………………………………………………………………..37
• 46. Introduction …………………………………………………………………………………37
• 47. Operating in Low Temperatures …………………………………………………….37
• 48. Operating in High Temperatures ……………………………………………………37
• 49. Refuelling the Machine ……………………………………………………………………..38
• 50. Filling the Tank ……………………………………………………………………………38
• 51. Moving a Disabled Machine ………………………………………………………………40
• 52. Introduction …………………………………………………………………………………40
• 53. Retrieval …………………………………………………………………………………….40
• 54. Transporting the Machine ………………………………………………………………….41
• 55. Before Using the Trailer ………………………………………………………………..41
• 56. Loading the Machine onto a Trailer ………………………………………………..42
• 57. Securing the Machine …………………………………………………………………..43
• 58. Lifting The Machine ………………………………………………………………………….44
• 59. Storage of the Machine …………………………………………………………………….45
• 60. Introduction …………………………………………………………………………………45
• 61. Storage Area ………………………………………………………………………………45
• 62. Prepare the Machine for Storage …………………………………………………..45
• 63. Put the Machine into Storage ………………………………………………………..45
• 64. During Storage ……………………………………………………………………………46
• 65. Take the Machine Out of Storage …………………………………………………..46
• 66. Routine Maintenance
• 67. Service Requirements ………………………………………………………………………47
• 68. Introduction …………………………………………………………………………………47
• 69. Owner-Operator Support ………………………………………………………………47
• 70. Service-Maintenance Agreements …………………………………………………47
• 71. Obtaining Replacement Parts ………………………………………………………..47
• 72. Health and Safety …………………………………………………………………………….49
• 73. Lubricants …………………………………………………………………………………..49
• 74. Battery ……………………………………………………………………………………….51
• 75. Service Schedules ……………………………………………………………………………53
• 76. Introduction …………………………………………………………………………………53
• 77. How to Use the Service Schedules ………………………………………………..53
• 78. Service Points and Fluid Level Check …………………………………………….54
• 79. Fluids, Lubricants and Capacities ……………………………………………………….56
• 80. Prepare the Machine for Maintenance ………………………………………………..57
• 81. Introduction …………………………………………………………………………………57
• 82. Make the Machine Safe (Skip Lowered) …………………………………………57
• 83. Make the Machine Safe (Skip Raised) ……………………………………………57
• 84. Cleaning the Machine ……………………………………………………………………….58
• 85. Introduction …………………………………………………………………………………58
• 86. Preparing the Machine for Cleaning ……………………………………………….58
• 87. Cleaning the Machine …………………………………………………………………..58
• 88. Checking for Damage ……………………………………………………………………….60
• 89. Checking the Machine Body and Structure ……………………………………..60
• 90. Check the Electrical Circuits ………………………………………………………….60
• 91. Check the Hydraulic Hoses and Fittings …………………………………………60
• 92. Greasing …………………………………………………………………………………………61
• 93. Introduction …………………………………………………………………………………61
• 94. Preparing the Machine for Greasing ………………………………………………61
• 95. Skip Greasing Points ……………………………………………………………………61
• 96. Lift Arm Greasing Points ……………………………………………………………….61
• 97. Access Panels …………………………………………………………………………………62
• 98. Engine Cover ………………………………………………………………………………62
• 99. Electrical System ……………………………………………………………………………..63
• 100. Battery (up to M1360211) ……………………………………………………………..63
• 101. Battery (from M1360212) ……………………………………………………………..65
• 102. Engine ……………………………………………………………………………………………67
• 103. Moving the Engine ……………………………………………………………………….67
• 104. Honda Petrol Engine: Oil and Filter ………………………………………………..68
• 105. Yanmar Engine: Oil and Filter ……………………………………………………….70
• 106. Standard Diesel Engine: Oil and Filter ……………………………………………72
• 107. Fuel System …………………………………………………………………………………….75
• 108. Introduction …………………………………………………………………………………75
• 109. Honda Petrol Engine ……………………………………………………………………75
• 110. Standard Diesel Engine ………………………………………………………………..77
• 111. Hydraulic System ……………………………………………………………………………..78
• 112. Introduction …………………………………………………………………………………78
• 113. Oil and Filter ……………………………………………………………………………….79
• 114. Tracks and Running Gear …………………………………………………………………80
• 115. Tracks ………………………………………………………………………………………..80
• 116. Troubleshooting ……………………………………………………………………………….83
• 117. Specifications
• 118. Static Dimensions …………………………………………………………………………….85
• 119. Centre of Gravity …………………………………………………………………………86
• 120. Performance Dimensions ………………………………………………………………….87
• 121. Noise Data ………………………………………………………………………………………88
• 122. Introduction …………………………………………………………………………………88
• 123. HTD5 …………………………………………………………………………………………88
• 124. Vibration Data ………………………………………………………………………………….89
• 125. HTD5 …………………………………………………………………………………………89
• 126. Warranty Information
• 127. Machine Service Record Sheet ………………………………………………………….91
• 128. Registration Information ……………………………………………………………………93
• 129. European Community Standards
• 130. EC Declaration of Conformity …………………………………………………………….95
• 131. Introduction …………………………………………………………………………………95
• 132. Explanation of the EC Declaration of Conformity ……………………………..97